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Fuel systemPart report

2004 Chevrolet Suburban 1500 Fuel system Problems

Complaints
6about this part
Share
3%of 182 total for the year
Median mileage
88,081miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the fuel system of the 2004 Chevrolet Suburban 1500, 3% of the 182 complaints for this model year. Where a mileage was given, the median is 88,081 miles. 2 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Vehicle gas gauge and odometer gauges clusters are not working this puts us in danger I did not know how much gas I need and how fast I was going this should be fixed by the manufacturer because it was a cluster defect”

NHTSA complaint #10993648, filed 2017-06, 65 miles

“On tuesday, january 29, 2008, I was driving my 2004 Chevrolet suburban on I-285 in atlanta, ga. When the fuel pump failed. I-285 is an extremely congested , six lane wide, dangerous roadway. Sudden loss of power exposed me and 18 year old daughter to possible catastrophic vehicle collision. Although this vehicle has 130,000 miles, it is meticulously maintained to avoid just the very situation that happened. There was absolutely no warning of impending power loss. The vehicle was towed to dalton, ga. ( about 90 miles north of atlanta) and the fuel pump was replaced. …”

NHTSA complaint #10217965, filed 2008-02, 130,080 miles

“2004 suburban with less than 65000 miles, cuts out driving at various speeds, sitting at traffic light, uphill or down hill. Vehicle gives no warning, no lights light up, just all of a sudden no power. Can start back up sometimes immediately, sometimes after several minutes. After researching online seems to be a common problem issue with the vehicle, called dealer and they said there is no recall even though it is obviously a safety issue.”

NHTSA complaint #10261344, filed 2009-03, 60,230 miles

“It is very dangerous to fill the gas tank. Even with the rubber boot sealed against the neck, gasoline splashes out all over the ground. No fire yet. This happens after only a few gallons in put into a 31-gallon tank containing 8-10 gallons. It is very difficult and time consuming to fill this tank.”

NHTSA complaint #10175522, filed 2006-12, 170,000 miles

“2004 suburban had leak in gas tank. Evap lines on top of fuel tank leaking gas over tank and on ground. Had lines replaced on dec.16, 2008 and leak has reappeared jan. 11, 2009.”

NHTSA complaint #10254826, filed 2009-01, 93,162 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
2023318%
201111%
200924%
200822%
200774%
200555%
200463%
2003148%
20021613%
20011314%
200046%
199945%
199716%
1996111%

Other parts of the 2004 Chevrolet Suburban 1500

Electrical system
84 complaints
Brakes
38 complaints
Steering
13 complaints
Vehicle speed control
11 complaints
Transmission and drivetrain
10 complaints
Engine cooling
9 complaints
Tires
9 complaints
Visibility (wipers, defrost, mirrors)
8 complaints
Body and structure
5 complaints
Wheels
4 complaints
Engine
3 complaints
Exterior lighting
2 complaints

← All problems reported for the 2004 Chevrolet Suburban 1500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Nov 1, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology