2005 Dodge Grand Caravan Technical Service Bulletins

32 technical service bulletins (TSBs) are on record for the 2005 Dodge Grand Caravan. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10221097Apr 7, 2021Transmission and drivetrain. Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage.
• 10220840Mar 31, 2021Transmission and drivetrain. Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage.
• 10229256Jul 22, 2020Electrical system. KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
• 10221686Jul 22, 2020Electrical system. KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
• 10175743Apr 30, 2020Equipment, Body and structure. Disinfectant Solution Recommended for COVID-19
• 10175735Apr 22, 2020Equipment, Electrical system. Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
• 10220101Nov 20, 2019Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10220099Nov 20, 2019Body and structure. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10220097Nov 20, 2019Equipment, Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10169249Nov 20, 2019Equipment, Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10169247Nov 20, 2019Equipment. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10169245Nov 20, 2019Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10223854Sep 7, 2016Engine cooling. Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or…
• 10191460Feb 26, 2016Engine cooling. Valve Body. These may cause over drive cycling.
• 10121927Jan 26, 2016Engine cooling. NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
• 10219763Jan 15, 2016Equipment, Fuel system. Extended Warranty on the Fuel Tank/Vapor Cannister
• 10209634Jan 15, 2016Fuel system. Extended Warranty on the Fuel Tank/Vapor Cannister
• 10076430Jan 15, 2016Fuel system. (x60) fuel tank/vapor canister - 2004-2005-town and country (rs) and caravan/grand caravan (rs)
• 10229181Feb 12, 2015Engine cooling. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
• 10223602Feb 12, 2015Engine cooling. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
• 10223599Feb 11, 2015Engine cooling. Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white…
• 10129008Mar 20, 2013Equipment. 82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio).
• 10216400Feb 13, 2013Electrical system. Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights…
• 10140070Feb 13, 2013Exterior lighting, Electrical system. Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights…
• 10138992Feb 13, 2013Electrical system, Exterior lighting. Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights…
• 10128953Feb 13, 2013Electrical system. Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights…
• 10051987Feb 13, 2013Exterior lighting. Chrysler: the park lamps remain illuminated when both headlamps are on and then off, or both headlights fail to illuminate while park lamps remain illumnated after switching on. Models 2005-2006 town & country, voyager, grand caravan, caravan, grand voyager.
• 10189392Jan 31, 2013Electrical system. MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position
• 10046001Aug 25, 2012Exterior lighting. Dodge/chrysler: behavior of headlamp switch function may impact lighting systems such as overload spike of electrical systems, turning off or unanticipated illumination, flickering or dimming of exterior and/or interior light with engine is at idle speed, or single lamp in either interior or exterior lighting system. Models 2005-2006 town & country, voyager, caravan and grand caravan.
• 10033108Apr 1, 2010Air bags. Dodge/chrysler: supplemental front airbag sensors on about 310,000 certain vehicles may crack under certain conditions and allow water to enter into the sensor. These sensors were added to enhance the performance of the vehicle's airbag system; however, a cracked sensor may not operate properly in a frontal crash. A cracked sensor can also illuminate the airbag warning light.
• 10019905Apr 1, 2006Engine cooling. Leaking coolant at the heater tube crimps. Customer satisfaction notification f06 - underbody heater hoses.
• 10019543Feb 1, 2006Equipment. The underbody rear a/c and heater tube mounting brackets may have insufficient corrosion protection - customer satisfaction notification f01.

← All problems reported for the 2005 Dodge Grand Caravan