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Engine coolingPart report

2004 Dodge Sprinter 2500 Engine cooling Problems

Complaints
3about this part
Share
25%of 12 total for the year
Median mileage
29,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 3 complaints about the engine cooling of the 2004 Dodge Sprinter 2500, 25% of the 12 complaints for this model year. Where a mileage was given, the median is 29,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The contact owns a 2004 Dodge Sprinter 2500. The contact stated that while the vehicle was parked in the driveway with the ignition key turned to the off position however, the vehicle remained on, causing the battery to be drained. The vehicle was towed to an independent mechanic and diagnosed with EGR valve failure. The vehicle was towed to the dealer and was diagnosed with ignition failure. The vehicle was not repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and confirmed that the vehicle was not included in a recall. …”

NHTSA complaint #11537939, filed 2023-08, 257,600 miles

“The contact owns a 2004 Dodge SPRINTER 2500. The contact stated that the head lamp sensor turned white abnormally, causing limited illumination when driving at night. The contact also noticed that the glow plug control warning light was illuminated. The vehicle was taken to the dealer who advised the contact that in order to complete the repair, they required special tools in which they did not have. As a result, the contact performed the repairs by replacing the glow plug control. The manufacturer had not been notified of the failure. …”

NHTSA complaint #10452679, filed 2012-03, 29,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
200836%
2007417%
20061338%
2005629%
2004325%
2003120%

Other parts of the 2004 Dodge Sprinter 2500

Electrical system
5 complaints
Engine
3 complaints
Electronic stability control
2 complaints
Tires
2 complaints
Transmission and drivetrain
2 complaints
Exterior lighting
1 complaints
Fuel system
1 complaints
Other or unknown
1 complaints

← All problems reported for the 2004 Dodge Sprinter 2500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology