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Body and structurePart report

2004 Ford E-150 Body and structure Problems

Complaints
1about this part
Share
3%of 33 total for the year
Median mileage
130,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 1 complaints about the body and structure of the 2004 Ford E-150, 3% of the 33 complaints for this model year. Where a mileage was given, the median is 130,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The contact owns a 2004 Ford E-150. While driving 20 MPH the contact noticed that the rear passenger door had suddenly opened without warning. The vehicle was taken to a local mechanic where the contact was informed that the door hinges needed to be replaced. The vehicle was not repaired. There were no prior warnings. The current and failure mileages were 130000.”

NHTSA complaint #10342014, filed 2010-07, 130,000 miles

Body and structure: other model years

YearComplaintsShare of year
2014117%
2013211%
2012217%
201114%
2009114%
2006212%
200413%
200315%
200214%
200113%
200036%
199967%
199823%
199733%
199647%
199534%
199476%
199346%
199246%
198913%
198817%

Other parts of the 2004 Ford E-150

Brakes
8 complaints
Transmission and drivetrain
4 complaints
Vehicle speed control
4 complaints
Visibility (wipers, defrost, mirrors)
3 complaints
Engine
2 complaints
Latches, locks and linkages
2 complaints
Wheels
2 complaints
Electrical system
1 complaints
Engine cooling
1 complaints
Exterior lighting
1 complaints
Fuel system
1 complaints
Seat belts
1 complaints

← All problems reported for the 2004 Ford E-150

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology