2004 Ford F-550 SD Body and structure Problems
- Complaints
- 1about this part
- Share
- 2%of 49 total for the year
- Median mileage
- —not reported
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 1 complaints about the body and structure of the 2004 Ford F-550 SD, 2% of the 49 complaints for this model year. 1 of these say a crash was involved, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The contact owns a 2004 Ford f-550 super duty. While the link was in the air with a worker located in the bucket, the link fractured without warning. The worker's bucket came down with force causing injury to his head, back, and pelvic area. The worker received medical attention. The vehicle was not diagnosed. The contact stated that the VIN was included in an equipment manufacturer recall for a link failure, but the contact did not receive a notification. The vehicle was not repaired. The failure mileage and recall number were not available.”
NHTSA complaint #10781529, filed 2015-10Related service bulletins
- 10012965Feb 1, 2005Service tips before arc welding on the frame or body of a unit.
- 10013409Nov 29, 2004Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area.
Body and structure: other model years
Other parts of the 2004 Ford F-550 SD
26 complaintsEngine cooling
16 complaintsElectrical system
9 complaintsTransmission and drivetrain
6 complaintsVehicle speed control
2 complaintsWheels
2 complaintsAir bags
1 complaintsBrakes
1 complaintsEngine
1 complaintsSuspension
1 complaints
← All problems reported for the 2004 Ford F-550 SD
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology