2004 Ford F-650 SD Technical Service Bulletins

45 technical service bulletins (TSBs) are on record for the 2004 Ford F-650 SD. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10056196May 1, 2014Transmission and drivetrain. Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward.
• 10055648Feb 1, 2014Equipment. Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). Model 2001-2004 f-super duty.
• 10055629Feb 1, 2014Engine cooling, Transmission and drivetrain. Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. Model 2003-2007 f super duty, 2004-2010 e series, 2003-2005 excursion.
• 10024325Mar 1, 2008Engine cooling. 6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08.
• 10023989Dec 1, 2007Fuel system. 2004-2006 f-650/f-750 and 2006 lcf - fuel tanks.
• 10023855Oct 1, 2007Engine cooling. 6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles.
• 10023852Oct 1, 2007Suspension. Some 2004-2008 f-super duty 650-750 vehicles equipped with air suspension may exhibit a condition where the air suspension springs are not re-inflating.
• 10021901Oct 1, 2007Fuel system. Dual fuel tank. One empty fuel does not transfer. *kb updated 2/6/08.
• 10022675Sep 19, 2007Brakes. Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes.
• 10022297Jul 25, 2007Engine cooling. White smoke, lacks power, exhaust odor, surges, runs rough, or no start.
• 10022295Jul 25, 2007Engine cooling. Dtc's p006a or p132b - lacks power, surge, or flutter after field service action 06e17.
• 10022293Jul 25, 2007Engine cooling. 6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct.
• 10021485May 8, 2007Engine cooling. White smoke, lacks power, exhaust odor, surges, runs rough, or no start.
• 10021484May 8, 2007Exterior lighting. Adding additional bulbs to turn indicator or hazard flasher circuits.
• 10021483May 8, 2007Fuel system. Right fuel tank empty - fuel does not transfer from left tank.
• 10021482May 8, 2007Engine cooling. No start, no ecm/tcm communications and/or flashing automatic transmission indicator.
• 10022243Apr 1, 2007Engine cooling. Lack of power due to low fuel pressure - fuel tank liner seperation.
• 10022242Apr 1, 2007Fuel system. Fuel tanks put into some vehicles were made out of steel. Which are going to be replaced by aluminum tanks.
• 10021221Mar 23, 2007Engine cooling. Check engine and/or stop engine light on - cummins engine only.
• 10021219Mar 23, 2007Engine cooling. Vehicle diagnostics and programming using ids-6.0l engine and low cab forward with 4.5l engine.
• 10021621Feb 1, 2007Fuel system. Lack of power due to low fuel pressure, fuel tank liner seperation.
• 10021619Feb 1, 2007Engine cooling. Air filter water ingestion / snow packing with codes p0103.
• 10022234Dec 1, 2006Exterior lighting. Turn signals flashing rapidly after modification.
• 10016824Feb 16, 2006Equipment. Customer satisfaction program 05b30 -accessory drive gear replacement. *sc supplement #1.
• 10019924Jan 1, 2006Engine cooling. Vehicle diagnostics and programming using wds - f-650/750 with 6.0l engine and low cab forward with 4.5l engine.
• 10019075Jan 1, 2006Fuel system, Other or unknown. Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust.
• 10013412Nov 29, 2005Electrical system. No start no ecm/tcm communications and or flashing automatic transmission indicator.
• 10018067Oct 7, 2005Visibility (wipers, defrost, mirrors). Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode.
• 10017865Jul 1, 2005Exterior lighting. Headlight adjustment - chassis cab incomplete vehicles.
• 10014138Jun 7, 2005Seat belts. Safety belt retraction speed.
• 10014694Mar 21, 2005Fuel system. Right fuel tank empty - fuel does not transfer from left tank.
• 10012968Feb 1, 2005Fuel system, Other or unknown. Check replacement fuel level sensor prior to installation.
• 10016788Jan 1, 2005Engine cooling. Hard start/long crank, lack/loss of power, runs rough, buck/jerk, misses-cold weather regions.
• 10013408Jan 1, 2005Engine cooling. Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips.
• 10014084Dec 13, 2004Brakes. Communication/diagnostic issues with anti-lock braking system (abs) modules.
• 10013409Nov 29, 2004Body and structure. Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area.
• 10013400Nov 15, 2004Transmission and drivetrain. F-650 750 with caterpillar 3126 engine and allison electronic transmission erratic shift points.
• 10013394Nov 1, 2004Brakes. Brake pad selection service tip.
• 10013382Nov 1, 2004Electrical system. No start, no ecm/tcm communications, and/or flashing automatic transmission indicator.
• 10011170Aug 23, 2004Transmission and drivetrain. Lack of power and excessive smoke from tail pipe - cold start.
• 10011168Aug 23, 2004Visibility (wipers, defrost, mirrors). Vacum pump inoperative or runs continuosly - climate control default to defrost.
• 10011167Aug 23, 2004Electrical system. Diagnostic trouble code (dtc) 367 after electronic control module (ecm) replacement. To include 2005 f-650/750.
• 10013244Aug 1, 2004Exterior lighting. Turn signals flashing rapidly after modification - service tip.
• 10013113Jan 1, 2004Electrical system. Adding additional bulbs to turn indicator or hazard flasher circuits - service tips.
• 10013109Jan 1, 2004Engine cooling. Turbo-induced exhaust moan/drone at 1600-1800 rpm - 6.0l built after 9/29/2003.

← All problems reported for the 2004 Ford F-650 SD