2005 Ford F-650 SD Technical Service Bulletins

51 technical service bulletins (TSBs) are on record for the 2005 Ford F-650 SD. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10095225Jan 27, 2017Equipment. Some 2005-2017 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit gc3z-54024a38-a includes an instruction sheet.
• 10056196May 1, 2014Transmission and drivetrain. Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward.
• 10055629Feb 1, 2014Transmission and drivetrain, Engine cooling. Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. Model 2003-2007 f super duty, 2004-2010 e series, 2003-2005 excursion.
• 10026387Oct 23, 2008Engine cooling. Ford: 6.0l diesel hard start/long crank/no start du to low injector control pressure (icp). Ipe
• 10024141Aug 1, 2008Fuel system. Ford lincoln service campaign: see document search button for owner letter. Customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and navigator vehicles with 5.4l 3v engines-extended warranty coverage on fuel injectors. Csc was received. *nj updated 5/20/09.
• 10024325Mar 1, 2008Engine cooling. 6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08.
• 10023989Dec 1, 2007Fuel system. 2004-2006 f-650/f-750 and 2006 lcf - fuel tanks.
• 10023233Nov 6, 2007Engine cooling. Some 2005-2007 f-650 and f-750 vehicles equipped w/ a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp).
• 10023855Oct 1, 2007Engine cooling. 6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles.
• 10023852Oct 1, 2007Suspension. Some 2004-2008 f-super duty 650-750 vehicles equipped with air suspension may exhibit a condition where the air suspension springs are not re-inflating.
• 10023435Oct 1, 2007Transmission and drivetrain. 2005-2008 f-super duty manual transmission- clutch pedal concern.
• 10021901Oct 1, 2007Fuel system. Dual fuel tank. One empty fuel does not transfer. *kb updated 2/6/08.
• 10022675Sep 19, 2007Brakes. Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes.
• 10022673Sep 19, 2007Electrical system, Brakes. Stuck or jumping/bouncing/erratic speedometer and/or tachometer.
• 10022297Jul 25, 2007Engine cooling. White smoke, lacks power, exhaust odor, surges, runs rough, or no start.
• 10022293Jul 25, 2007Engine cooling. 6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct.
• 10022283Jul 25, 2007Suspension. Rear of vehicle is too high/low -5th wheel and goose neck applications.
• 10022280Jul 25, 2007Transmission and drivetrain. Buck/jerk when pulling large heavy gooseneck trailers. Diesel engines. Reprogramming the powertrain control module (pcm) with the latest calibration might solve the issue.
• 10021903Jun 25, 2007Brakes. Abs light on and possible c1175, c1236, p0500,p0503.
• 10021485May 8, 2007Engine cooling. White smoke, lacks power, exhaust odor, surges, runs rough, or no start.
• 10021484May 8, 2007Exterior lighting. Adding additional bulbs to turn indicator or hazard flasher circuits.
• 10021483May 8, 2007Fuel system. Right fuel tank empty - fuel does not transfer from left tank.
• 10021482May 8, 2007Engine cooling. No start, no ecm/tcm communications and/or flashing automatic transmission indicator.
• 10022243Apr 1, 2007Engine cooling. Lack of power due to low fuel pressure - fuel tank liner seperation.
• 10022242Apr 1, 2007Fuel system. Fuel tanks put into some vehicles were made out of steel. Which are going to be replaced by aluminum tanks.
• 10021621Feb 1, 2007Fuel system. Lack of power due to low fuel pressure, fuel tank liner seperation.
• 10021619Feb 1, 2007Engine cooling. Air filter water ingestion / snow packing with codes p0103.
• 10022236Dec 1, 2006Engine cooling. Misfire and dtc p0300.
• 10022234Dec 1, 2006Exterior lighting. Turn signals flashing rapidly after modification.
• 10022233Dec 1, 2006Engine cooling. Misfire and dtc p0300.
• 10022229Dec 1, 2006Engine cooling. Lack of power or lack of performance condition when operated above 5,000 feet of altitude.
• 10016824Feb 16, 2006Equipment. Customer satisfaction program 05b30 -accessory drive gear replacement. *sc supplement #1.
• 10019924Jan 1, 2006Engine cooling. Vehicle diagnostics and programming using wds - f-650/750 with 6.0l engine and low cab forward with 4.5l engine.
• 10019075Jan 1, 2006Fuel system, Other or unknown. Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust.
• 10013412Nov 29, 2005Electrical system. No start no ecm/tcm communications and or flashing automatic transmission indicator.
• 10018067Oct 7, 2005Visibility (wipers, defrost, mirrors). Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode.
• 10017865Jul 1, 2005Exterior lighting. Headlight adjustment - chassis cab incomplete vehicles.
• 10014138Jun 7, 2005Seat belts. Safety belt retraction speed.
• 10014694Mar 21, 2005Fuel system. Right fuel tank empty - fuel does not transfer from left tank.
• 10012968Feb 1, 2005Fuel system, Other or unknown. Check replacement fuel level sensor prior to installation.
• 10013299Jan 24, 2005Engine cooling. Temperature gauge reads hot.
• 10016788Jan 1, 2005Engine cooling. Hard start/long crank, lack/loss of power, runs rough, buck/jerk, misses-cold weather regions.
• 10013408Jan 1, 2005Engine cooling. Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips.
• 10014084Dec 13, 2004Brakes. Communication/diagnostic issues with anti-lock braking system (abs) modules.
• 10013409Nov 29, 2004Body and structure. Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area.
• 10013394Nov 1, 2004Brakes. Brake pad selection service tip.
• 10013382Nov 1, 2004Electrical system. No start, no ecm/tcm communications, and/or flashing automatic transmission indicator.
• 10011168Aug 23, 2004Visibility (wipers, defrost, mirrors). Vacum pump inoperative or runs continuosly - climate control default to defrost.
• 10011167Aug 23, 2004Electrical system. Diagnostic trouble code (dtc) 367 after electronic control module (ecm) replacement. To include 2005 f-650/750.
• 10013244Aug 1, 2004Exterior lighting. Turn signals flashing rapidly after modification - service tip.

← All problems reported for the 2005 Ford F-650 SD