1994 Ford Tempo Suspension Problems

“Because of an extremely poor design the r. R. Control arm rusts through totally on the 1994 Ford Tempo. I believe this is caused by a poorly placed exhaust release perforation, designed into the muffler by the manufacturer. My control arm failed at 15 MPH. I was advised by the mechanics that fixed it ($300 plus later) that a failure at highway speed would have been catastrophic for anyone in the vehicle at the time. I was also advised this is a common problem. I contacted Ford months ago about this problem, they denied it was one.”

“While having pfe sensor replaced, it was noted that rear control arm and left rear corner of gas tank badly rusted . Mechanic believes in part due to acidic water coming from drain hole of muffler. Rusting is so bad rear control arm looks charred. Mechanic also noted he had never seen anything like this . Have been advised to do no long distance driving, that risk of fire is great and if control arm rusts further, risk of breaking away from wheel could cause accident.”

“Consumer reported a corroded and half way rusted rear contorl arm. Dealer mfr. Notified, and refused to correct the problem unless cost goed to consumer. Can NHTSA look into this matter.”