Skip to content
Electrical systemPart report

2004 GMC Canyon Electrical system Problems

Complaints
13about this part
Share
16%of 80 total for the year
Median mileage
90,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 13 complaints about the electrical system of the 2004 GMC Canyon, 16% of the 80 complaints for this model year. Where a mileage was given, the median is 90,500 miles. 2 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The Gmc passlock lockout feature is a pain in the rear of nearly every car/truck owner having this feature. Today, for the umpteenth time, my vehicle would not start when I tried to start it up after fueling. My truck was stuck at the gas pumps, obstructing other patrons waiting to gas up. I sat waiting for about 5 minutes and tried starting it again, while getting dirty looks from other people waiting to gas up. Of, course it didn't start because I hadn't waited the requisite 10 minutes. …”

NHTSA complaint #11156872, filed 2018-12, 68,762 miles

“After reading a post from the 116 affected Gmc Canyon owners I have the exact same problem. Last month june 2019 while driving home from work my AC just quit working (hot weather in sacramento), no matter what speed it was on 1 through 4. I also smelt a burning smell. Today while driving my truck to the realer to get it analyzed I hit a bump and the blower started working again on speed 4. Bob from john l sullivan chevy just called to confirm the diagnosis...the connector that connects to the blower was melted and the resister was burnt.”

NHTSA complaint #11231695, filed 2019-07, 183,000 miles

“I just read a jalopnik article on a recall of the g3 hummer and the question why the Canyon/colorado was not included. A few years back the blower fan quit working on low settings. I found a tech tip that suggested I replace the fan resistor, which I did. I remember when I replaced it there was brown marks on the resistor and plug at the electrical connectors. While I did not suffer a fire like some others, this is a real problem with these rigs. Thought you should know...”

NHTSA complaint #10734428, filed 2015-07, 85,000 miles

“Reference recalls on report receipt date: apr 27, 2006 NHTSA campaign number: 06v139000 component(s): exterior lighting report receipt date: jul 29, 2009 NHTSA campaign number: 09v310000 component(s): exterior lighting my 2004 Gmc Canyon brake light went out on me on 8/8/2013. The brake light out was a safety concern for tailgaters. So I took to mark christopher Gmc dealer, ontario ca for repair because of two same recalls on the vehicle plus transmission oil change. Original estimation of cost was 305. …”

NHTSA complaint #10535162, filed 2013-08, 118,766 miles

“My 2004 Gmc Canyon has, for the past year, quit starting due to anti theft passlock system installed on truck. I have on two separate occasions thus far been involved in an emergency situation that could have been further prevented but the anti theft passlock stopped me from starting the vehicle. This specifically is a widespread problem that GM is aware of and has made no recall to date on the issue. There are safety and emergency situations being caused by this defect. Please research and assist any way possible.”

NHTSA complaint #10482924, filed 2012-11, 71,220 miles

Related service bulletins

Electrical system: other model years

YearComplaintsShare of year
2025225%
20242613%
20232032%
20221450%
202118%
2020321%
2019529%
20181019%
20171218%
20163814%
20153211%
2012939%
2011325%
2010225%
2009830%
20081539%
20071433%
20061735%
20052320%
20041316%

Other parts of the 2004 GMC Canyon

Body and structure
16 complaints
Suspension
13 complaints
Engine cooling
8 complaints
Exterior lighting
8 complaints
Brakes
6 complaints
Air bags
5 complaints
Other or unknown
5 complaints
Latches, locks and linkages
4 complaints
Tires
4 complaints
Transmission and drivetrain
4 complaints
Wheels
4 complaints
Fuel system
3 complaints

← All problems reported for the 2004 GMC Canyon

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology