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EnginePart report

2004 GMC Envoy XUV Engine Problems

Complaints
5about this part
Share
3%of 150 total for the year
Median mileage
111,848miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the engine of the 2004 GMC Envoy XUV, 3% of the 150 complaints for this model year. Where a mileage was given, the median is 111,848 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“2004 Envoy Xuv, impeccably maintained, car was parked in my drive way and I started it to go to the store and it started chugging and then almost died, but then went back to normal but the service engine soon and reduced engine power lights illuminated on dash.turned off engine. Restarted, and the service engine soon light was still there so my husband hooked up his code reader and it had the code p1680 ( throttle body postioning censor.) and this isn't the first time it's done it but the engine light has always just flashed it would never stay on so we could read the code. …”

NHTSA complaint #10749022, filed 2015-08, 111,848 miles

“Exhaust manifold cracked. Gm has a special extended warrenty on model years 2008-2009 only. Yet they are the same manifold and same engine on all model years. There are 100's of reports of cracked manifolds online, with all model years.”

NHTSA complaint #10493212, filed 2013-01, 116,000 miles

“The contact owns a 2004 Gmc Envoy Xuv. The contact stated that while driving at various speeds, the vehicle stalled several times as the lights on the instrumental panel illuminated. The vehicle was taken to an independent mechanic. The technician replaced the 02 sensor however, the failure was not corrected and the vehicle continued to stall without warning. The manufacturer was made aware of the failure. The vehicle was not repaired. The failure mileage was 80,000.”

NHTSA complaint #10641928, filed 2014-10, 80,000 miles

“The contact owns a 2004 Gmc Envoy Xuv. The contact stated that while driving at various speeds, the vehicle suddenly stalled. After restarting the engine, the vehicle would operate as normal. The contact also stated that after turning the engine off and removing the ignition key, the instrument panel and gauges would continue to illuminate causing the battery power to drain. The vehicle was taken to the dealer, who diagnosed that the ignition switch failed. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 24,000. …”

NHTSA complaint #10615329, filed 2014-07, 24,000 miles

Related service bulletins

Engine: other model years

YearComplaintsShare of year
200453%

Other parts of the 2004 GMC Envoy XUV

Electrical system
79 complaints
Fuel system
29 complaints
Visibility (wipers, defrost, mirrors)
13 complaints
Air bags
10 complaints
Latches, locks and linkages
8 complaints
Body and structure
8 complaints
Vehicle speed control
8 complaints
Engine cooling
6 complaints
Exterior lighting
6 complaints
Transmission and drivetrain
5 complaints
Other or unknown
3 complaints
Brakes
2 complaints

← All problems reported for the 2004 GMC Envoy XUV

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology