2004 GMC Savana Problems
- Complaints
- 12filed with NHTSA
- Median mileage
- 45,925miles, 8 complaints with mileage
- Recalls
- 7campaigns on record
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 15 mpgcombined, 4.3L 6-cyl RWD · 13 city / 17 hwy
Sources: NHTSA records for the 2004 GMC Savana (complaints, recalls, investigations), EPA fuel economy. Report an error
NHTSA recorded 12 consumer complaints for the 2004 GMC Savana. The part named most often is brakes, with 2 complaints (17% of the total), followed by fuel system (2) and transmission and drivetrain (2). 8 of the complaints include a mileage, and 50% of those were filed for vehicles with under 50,000 miles; the median is 45,925 miles. Of all complaints, 2 involved a crash, 1 a fire, 2 an injury, according to the filers. NHTSA lists 7 recall campaigns and 509 technical service bulletins for this model year. Brakes complaints overlap with 2 recall campaigns and 18 technical service bulletins filed under the same part. Fuel system complaints overlap with 1 recall campaign covering the filler pipe and cap and 34 technical service bulletins filed under the same part.
This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Brakes2 17%
- Fuel system2 17%
- Air bags1 8.3%
- Engine cooling1 8.3%
- Exterior lighting1 8.3%
- Other or unknown1 8.3%
- Seat belts1 8.3%
- Seats1 8.3%
- Steering1 8.3%
Also reported: Suspension (1), Wheels (1).
Example complaints
Brakes: “The contact owns a 2004 Gmc Savana. While driving less than 20 MPH and approaching a stop sign, the brake pedal extended to the floor. The contact had to use maximum effort in order for the brakes to catch. His VIN was not included in NHTSA campaign id number 05v043000. The failure and current mileages were less than 87,927.”
NHTSA complaint #10260707, filed 2009-03, 87,927 milesFuel system: “No incident ...yet. Noticed the smell of gas after refueling just before christmas 2012. It has been getting worse ever since. Checked out recalls and saw this one, but never received a recall notice. Called local dealer and told me that it was not covered. Something is wrong here. This recall (listed below) is exactly what is the issue with my Gmc van. It should be included in this recall but for some reason is not. I am going to fix it myself (at my own expense), because it is a safety issue and I am not going to risk the safety of my family. …”
NHTSA complaint #10497641, filed 2013-02, 96,000 milesTransmission and drivetrain: “The vehicle is out of warranty. However, it only has 63k plus miles on the odometer. The transmission suddenly became erratic. It would not shift to d , but the second and the first gear works fine. We were told by Gmc customer service to have it inspected and have it diagnosed by a Gmc dealer to find out the exact cause of the problem. The results indicated no problems were detected or no codes were showing up on their computer, Gmc then told us that it needs a new transmission. We could not afford a newly rebuilt transmission.”
NHTSA complaint #10538171, filed 2013-08, 63,000 milesAir bags: “While driving 35 MPH consumer's vehicle was involved in a frontal collision. Upon impact, both frontal air bags failed to deploy. This caused the driver to sustain major injuries ,and was transported to a hospital by ambulance. Vehicle was towed to a garage for inspection.”
NHTSA complaint #10117552, filed 2005-04Mileage when problems were reported
50% of the 8 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 17,000 and 87,927 miles.
Complaints by year filed
Fewer than 15 complaints, too few for a reliable trend.
Fuel economy and running cost
EPA ratings for each 2004 GMC Savana version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Savana 15/25 2WD Conversion (cargo) | 4.3L 6-cyl | 4-speed automatic | 13 | 17 | 15 | $4,450 |
| Savana 15/25 2WD Conversion (cargo) | 5.3L 8-cyl | 4-speed automatic | 14 | 18 | 15 | $4,450 |
| Savana 15/25 AWD Conversion (cargo) | 5.3L 8-cyl | 4-speed automatic | 13 | 17 | 14 | $4,800 |
| Savana 1500/2500 2WD (Passenger) | 4.3L 6-cyl | 4-speed automatic | 13 | 18 | 15 | $4,450 |
| Savana 1500/2500 2WD (Passenger) | 5.3L 8-cyl | 4-speed automatic | 14 | 18 | 15 | $4,450 |
| Savana 1500/2500 2WD (cargo) | 4.3L 6-cyl | 4-speed automatic | 14 | 18 | 15 | $4,450 |
| Savana 1500/2500 2WD (cargo) | 5.3L 8-cyl | 4-speed automatic | 13 | 17 | 15 | $4,450 |
| Savana 1500/2500 AWD (cargo) | 5.3L 8-cyl | 4-speed automatic | 13 | 17 | 14 | $4,800 |
| Savana (cargo) (Bi-fuel) RWD | 6.0L 8-cyl · bifuel (cng) | 4-speed automatic | 11 | 15 | 12 | $5,600 |
| Savana Passenger (Bi-fuel) RWD | 6.0L 8-cyl · bifuel (cng) | 4-speed automatic | 11 | 15 | 12 | $5,600 |
| Savana Cargo (dedicated CNG) RWD | 6.0L 8-cyl · natural gas | 4-speed automatic | 11 | 15 | 12 | $3,850 |
| Savana Passenger (dedicated CNG) RWD | 6.0L 8-cyl · natural gas | 4-speed automatic | 11 | 15 | 12 | $3,850 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- 23V247000Apr 6, 2023Electrical system › WiringCovers: GMC Savana 2003–2023, Chevrolet Express Cutaway Van 2003–2023
General Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor…
- 12V388000Aug 8, 2012Fuel system, gasoline › Storage › Tank assembly › Filler pipe and capCovers: GMC Savana 2003–2004, Chevrolet Express 2003–2004
General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles, equipped with a left side cargo door, and originally sold or currently registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland…
- 05V558000Dec 19, 2005Seat beltsCovers: GMC Savana 2003–2006, Chevrolet Express 2003–2006
On certain full-size passenger, cargo, or cutaway vans, the front and rear seat belt buckles will not latch or will not unlatch.
- 05V043000Feb 8, 2005Service brakes, hydraulicCovers: GMC Savana 2004–2005, Chevrolet Silverado 2004–2005, Avalanche 2004–2005 +7 more
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
- 04V320000Jul 6, 2004Power train › Automatic transmission › Lever and linkage › Column shiftCovers: GMC Savana 2004, Chevrolet Express 2004
Certain vans were built with a transmission shift cable assembly that may separate. If the cable assembly separates, the transmission shift lever position and the transmission indicator may no longer correlate.
- 04V189000Apr 19, 2004Seat belts › Front › Buckle assemblyCovers: GMC Savana 2004, Chevrolet Express 2004
Certain vans fail to conform to the requirements of federal motor vehicle safety standard no. 209, "seat belt assemblies." these vehicles may have been produced with seat belt buckle assemblies containing a latch with a brittle condition that may not…
See all 7 recalls for the 2004 GMC Savana → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 509 on record; the latest 10 are shown.
- 11020816Jul 18, 2025Other or unknown. This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
- 11017252Mar 28, 2025Electrical system, Other or unknown. This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
- 11014455Feb 20, 2025Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get…
- 11012907Dec 18, 2024Engine. This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
- 11009156Oct 25, 2024Electrical system. This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester…
- 11010544Oct 7, 2024Engine. This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
- 11007744Sep 12, 2024Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical…
- 11007743Sep 12, 2024Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical…
- 11007208Sep 6, 2024Other or unknown. This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires…
- 11006621Aug 26, 2024Electrical system. Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need…
Other model years of the GMC Savana
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2019 | 5 | 64,000 | 5 | — | — | — | Not enough data |
| 2017 | 7 | 24,000 | 6 | — | 13 | — | Not enough data |
| 2016 | 6 | 37,100 | 7 | — | 13 | — | Not enough data |
| 2007 | 6 | 64,207 | 3 | — | 14 | — | Not enough data |
| 2006 | 7 | 71,000 | 7 | — | 15 | — | Not enough data |
| 2005 | 13 | 37,000 | 6 | — | 15 | — | Not enough data |
| 2004 | 12 | 45,925 | 7 | — | 15 | — | Not enough data |
| 2003 | 22 | 24,750 | 11 | — | 15 | — | Stable |
| 2002 | 12 | 17,500 | 0 | — | 15 | — | Not enough data |
| 2001 | 19 | 52,000 | 0 | — | 14 | — | Rising |
| 2000 | 49 | 53,700 | 2 | — | 14 | Not compared (before 2008) | Rising |
| 1999 | 49 | 62,000 | 1 | — | 15 | Not compared (before 2008) | Stable |
| 1998 | 33 | 63,000 | 1 | — | 15 | Not compared (before 2008) | Falling |
| 1997 | 46 | 69,707 | 1 | — | 15 | Not compared (before 2008) | Stable |
| 1996 | 35 | 66,175 | 2 | — | 14 | Not compared (before 2008) | Stable |
All GMC Savana model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2004 GMC Savana have?
NHTSA recorded 12 consumer complaints for the 2004 GMC Savana as of Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2004 GMC Savana is reported most often?
Brakes is named most often, in 2 complaints (17% of the total), followed by fuel system with 2.
Has the 2004 GMC Savana been recalled?
NHTSA lists 7 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2004 GMC Savana get?
The EPA rates the 2004 GMC Savana (Savana 15/25 2WD Conversion (cargo), 4.3L 6-cyl) at 15 mpg combined, 13 city and 17 highway, with an estimated annual fuel cost of $4,450 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2004 GMC Savana reported?
Among the 8 complaints that include a mileage, the median is 45,925 miles and the middle half falls between 17,000 and 87,927 miles; 50% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.