2004 GMC Sierra Engine Problems
- Complaints
- 5about this part
- Share
- 3%of 188 total for the year
- Median mileage
- 126,500miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 5 complaints about the engine of the 2004 GMC Sierra, 3% of the 188 complaints for this model year. Where a mileage was given, the median is 126,500 miles. 1 a fire, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I smelled exhaust fumes in the cab of the pickup truck and heard a shrieking sound under the hood. I had to put the window down to relieve my dizziness from the fumes. Upon investigation I found 3 of the 6 bolts broken that fasten the exhaust manifold to the engine. Exhaust fumes are leaking from the burned out gasket.”
NHTSA complaint #10713935, filed 2015-04, 126,500 miles“Drove from my home to coworkers (20mins) left truck in coworkers driveway ,and went to work. One hour later coworker rec'd call from next door that my truck was on fire.”
NHTSA complaint #10787590, filed 2015-11, 90,000 miles“At the above listed date my vehicle began blowing excessive blue smoke through the exhaust. I discovered at that time there had been a recall on the fuel injectors several years before. I attempted to remedy this with GM at that time and was told I was too late past the date to get service on the recall. I was not notified of a recall and would have taken care of it at that time. It continues to blow excessive smoke but only at idle. I wish to have the problem corrected as it is hurting the environment. I was given a price at the local dealership to repair this issue. …”
NHTSA complaint #10650036, filed 2014-10, 150,000 miles“Exhaust manifold bolts breaking off causing exhaust leak where manifold bolts onto head. Due to exhaust leak now vehicle is throwing codes for catalytic threshold low. Which leads to a magnitude of problems to lack of power, poor fuel mileage and not being able to pass emission test in some states. Problem results in upward of thousand dollars in repair for faulty bolts, after researching said problem it is a common problem with GM v8 of this year older and newer as well. This is a major defect and flaw in GM's design and needs to be addressed aspa!!! …”
NHTSA complaint #10662099, filed 2014-12, 180,000 milesRelated service bulletins
- 10112272Jan 14, 2016This informational bulletin provides information on close coupled converters and there affect on newly installed engines or engines during there break in period.
- 10056354Sep 1, 2014Gmc/chevrolet: engines, with egr system, has leakage from egr cooler engine coolant into the combustion chamber. Model 2002-15 silverado, sierra, 2004-09 kodiak c4500-c5500…
- 10112069May 14, 2014This Preliminary Information communication provides information to the technician on the steps to diagnose and repair vehicles that may have a Service Engine Soon Malfunction…
Engine: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2017 | 4 | 7% |
| 2015 | 2 | 4% |
| 2014 | 8 | 8% |
| 2013 | 3 | 8% |
| 2012 | 5 | 17% |
| 2011 | 7 | 16% |
| 2010 | 2 | 6% |
| 2009 | 3 | 8% |
| 2008 | 1 | 1% |
| 2007 | 2 | 3% |
| 2005 | 8 | 7% |
| 2004 | 5 | 3% |
| 2003 | 3 | 1% |
| 2002 | 3 | 1% |
| 2001 | 1 | 0% |
| 2000 | 1 | 0% |
| 1997 | 1 | 0% |
Other parts of the 2004 GMC Sierra
74 complaintsElectrical system
39 complaintsTransmission and drivetrain
18 complaintsSteering
14 complaintsBody and structure
9 complaintsFuel system
8 complaintsVehicle speed control
8 complaintsVisibility (wipers, defrost, mirrors)
7 complaintsAir bags
5 complaintsEngine cooling
4 complaintsTires
4 complaintsEquipment
3 complaints
← All problems reported for the 2004 GMC Sierra
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology