2004 Hyundai Santa FE Engine cooling Problems
- Complaints
- 22about this part
- Share
- 7%of 303 total for the year
- Median mileage
- 40,000miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 22 complaints about the engine cooling of the 2004 Hyundai Santa FE, 7% of the 303 complaints for this model year. Where a mileage was given, the median is 40,000 miles. 2 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The driver's side coil spring broke on my 2004 Hyundai Santa Fe at 40,000 miles. I was driving down a street and there was a loud explosion type sound, my vehicle actually felt like it jumped, all the dash lights came on and the engine died. I wrestled with the wheel to get the car over to the side of the road but I was still in the road. There was a woman in front of me getting out of her car with a toddler and I came close to hitting them as I tried to control my truck. I'm so glad I wasn't going faster than 10-15 MPH. …”
NHTSA complaint #10394086, filed 2011-04, 40,000 miles“Was driving on the freeway doing freeway speeds at 5:30 am going to work when my truck just shut down. Check engine light came on, I lost all power coasted about 300 feet, pulled off on left and engine died and would not restart. Come to find out, timing belt went bad, also had to replace the crank position sensor. I've got less than 75000 miles on this truck and am very upset that this is not covered on the warranty and that the parts they use to put these trucks together are so cheap!”
NHTSA complaint #10244545, filed 2008-10, 73,010 miles“I've owned 2 Santa Fe's in a row (2001 & 2004). Both had engine failures around 60,000 miles (both on freeway). The 2004 failed at night in the middle of the arizona desert- these both presented me with a very serious safety hazard. I was driving at 70 MPH when the engine lost power and made a terrible noise. I end up getting towed over 150 miles to Hyundai dealer. Small block failed and was replaced in both- Hyundai covered the 2001 but only covered 35% of the 2004 (86 miles out of warranty). Never buy Hyundai's again!!!”
NHTSA complaint #10284092, filed 2009-09, 60,086 miles“I tried to start my 2004 Santa Fe but the engine would not turn over (it cranked fine so we knew it was not the battery). While it was being dragged onto the tow truck the driver's side front tire deflated. The wheel did not turn while being dragged up the truck ramp. The repair shop said that the front spring had snapped and triggered a kill switch to the fuel line which prevented the car from starting. I never heard any awful sounds while driving so the the front driver's side coil spring must have snapped while parked in the driveway. The spring needs to be replaced, as does the tire.”
NHTSA complaint #10381163, filed 2011-02, 66,000 miles“My pregnant wife was driving down the highway. There was no accident. There were no warning signs before it was to late. Wife saw smoke coming up from the engine of our 2004 Hyundai Santa Fe (odo 24,000 miles). She pulled over to the curb. The vehicle had never done this before. My pregnant wife was pulled out of the burning vehicle by a passerby. Wife suffered a contusion to her right cheek during this incident. She did not know the vehicle was on fire. She notified 911 who sent a fire truck and police officer. …”
NHTSA complaint #10154358, filed 2006-04, 24,000 milesRelated service bulletins
- 10247189Oct 13, 2023This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.
- 10217251Jul 28, 2022Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or…
- 10190044Mar 30, 2021This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance…
- 10189989Mar 10, 2021This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.
- 10032908Oct 1, 2009Hyundai: ata solenoid diagnostic trouble codes p0740, p0741, p0742, p0743, p0746, p0748, p0750, p0755, p0760, p0765, p0770. Incorrect operation of the transaxle solenoids may…
- 10030984Jul 1, 2009Hyundai: automatic transaxle range switch diagnostic trouble codes p0705 (range switch signal problems), p0707 (range switch open circuit), and p0708 (range switch short circuit…
- 10029106Apr 1, 2009Hyundai: radiator fan motor connector service part. Vehicles may exhibit an overheating engine and inoperative a/c.
- 10020878Dec 1, 2006Exhaust gas recirculation (egr) system diagnosis.
- 10017993Oct 1, 2005Diagnosing dtc p1159 ( variable intake target position).
- 10011111Aug 4, 2004Drivability conditions.
Engine cooling: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 1 | 1% |
| 2023 | 3 | 1% |
| 2020 | 7 | 3% |
| 2019 | 2 | 1% |
| 2018 | 3 | 3% |
| 2017 | 23 | 2% |
| 2016 | 4 | 2% |
| 2015 | 1 | 0% |
| 2014 | 3 | 1% |
| 2013 | 6 | 1% |
| 2012 | 6 | 2% |
| 2011 | 8 | 4% |
| 2010 | 9 | 3% |
| 2009 | 7 | 2% |
| 2008 | 10 | 2% |
| 2007 | 19 | 3% |
| 2006 | 5 | 5% |
| 2005 | 7 | 3% |
| 2004 | 22 | 7% |
| 2003 | 21 | 7% |
| 2002 | 14 | 8% |
| 2001 | 33 | 16% |
Other parts of the 2004 Hyundai Santa FE
69 complaintsAir bags
43 complaintsBrakes
43 complaintsFuel system
40 complaintsVehicle speed control
39 complaintsTransmission and drivetrain
21 complaintsElectrical system
18 complaintsEngine
16 complaintsBody and structure
12 complaintsSteering
11 complaintsVisibility (wipers, defrost, mirrors)
9 complaintsSeat belts
8 complaints
← All problems reported for the 2004 Hyundai Santa FE
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology