Skip to content
Engine coolingPart report

2004 Hyundai Santa FE Engine cooling Problems

Complaints
22about this part
Share
7%of 303 total for the year
Median mileage
40,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 22 complaints about the engine cooling of the 2004 Hyundai Santa FE, 7% of the 303 complaints for this model year. Where a mileage was given, the median is 40,000 miles. 2 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The driver's side coil spring broke on my 2004 Hyundai Santa Fe at 40,000 miles. I was driving down a street and there was a loud explosion type sound, my vehicle actually felt like it jumped, all the dash lights came on and the engine died. I wrestled with the wheel to get the car over to the side of the road but I was still in the road. There was a woman in front of me getting out of her car with a toddler and I came close to hitting them as I tried to control my truck. I'm so glad I wasn't going faster than 10-15 MPH. …”

NHTSA complaint #10394086, filed 2011-04, 40,000 miles

“Was driving on the freeway doing freeway speeds at 5:30 am going to work when my truck just shut down. Check engine light came on, I lost all power coasted about 300 feet, pulled off on left and engine died and would not restart. Come to find out, timing belt went bad, also had to replace the crank position sensor. I've got less than 75000 miles on this truck and am very upset that this is not covered on the warranty and that the parts they use to put these trucks together are so cheap!”

NHTSA complaint #10244545, filed 2008-10, 73,010 miles

“I've owned 2 Santa Fe's in a row (2001 & 2004). Both had engine failures around 60,000 miles (both on freeway). The 2004 failed at night in the middle of the arizona desert- these both presented me with a very serious safety hazard. I was driving at 70 MPH when the engine lost power and made a terrible noise. I end up getting towed over 150 miles to Hyundai dealer. Small block failed and was replaced in both- Hyundai covered the 2001 but only covered 35% of the 2004 (86 miles out of warranty). Never buy Hyundai's again!!!”

NHTSA complaint #10284092, filed 2009-09, 60,086 miles

“I tried to start my 2004 Santa Fe but the engine would not turn over (it cranked fine so we knew it was not the battery). While it was being dragged onto the tow truck the driver's side front tire deflated. The wheel did not turn while being dragged up the truck ramp. The repair shop said that the front spring had snapped and triggered a kill switch to the fuel line which prevented the car from starting. I never heard any awful sounds while driving so the the front driver's side coil spring must have snapped while parked in the driveway. The spring needs to be replaced, as does the tire.”

NHTSA complaint #10381163, filed 2011-02, 66,000 miles

“My pregnant wife was driving down the highway. There was no accident. There were no warning signs before it was to late. Wife saw smoke coming up from the engine of our 2004 Hyundai Santa Fe (odo 24,000 miles). She pulled over to the curb. The vehicle had never done this before. My pregnant wife was pulled out of the burning vehicle by a passerby. Wife suffered a contusion to her right cheek during this incident. She did not know the vehicle was on fire. She notified 911 who sent a fire truck and police officer. …”

NHTSA complaint #10154358, filed 2006-04, 24,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
202411%
202331%
202073%
201921%
201833%
2017232%
201642%
201510%
201431%
201361%
201262%
201184%
201093%
200972%
2008102%
2007193%
200655%
200573%
2004227%
2003217%
2002148%
20013316%

Other parts of the 2004 Hyundai Santa FE

Suspension
69 complaints
Air bags
43 complaints
Brakes
43 complaints
Fuel system
40 complaints
Vehicle speed control
39 complaints
Transmission and drivetrain
21 complaints
Electrical system
18 complaints
Engine
16 complaints
Body and structure
12 complaints
Steering
11 complaints
Visibility (wipers, defrost, mirrors)
9 complaints
Seat belts
8 complaints

← All problems reported for the 2004 Hyundai Santa FE

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology