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EnginePart report

2004 Hyundai Santa FE Engine Problems

Complaints
16about this part
Share
5%of 303 total for the year
Median mileage
100,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 16 complaints about the engine of the 2004 Hyundai Santa FE, 5% of the 303 complaints for this model year. Where a mileage was given, the median is 100,000 miles. 3 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Last night my mothers 2004 Hyundai Santa Fe caught fire the car had been parked for hours, the keys were not in the car it was completely off. It made absolutely no since untill I done some research and seen the lawsuit for this same thing and I wondered why this model was not included. I also seen multiple people wondering the same thing about their 2004 Hyundai Santa Fe. …”

NHTSA complaint #11387389, filed 2021-01, 260,000 miles

“I have a 2004 hyundia Santa Fe and the engine started with loud knocking sounds in my driveway. I had it toll to avondale earnhardt hyundia's dealership. The diagostic was found engine knock can be heard at bottom end of engine. Failure in rod bearings is causing excessive noise in bottom end. Engine required replacement. The car has 125,000 miles which exceeds the 100,000 powertrain warranty. However, my engine failure is the same as the current engine failure recalls (theta ii engines) caused by manufacturing processes. Except the 2004 hyundia Santa Fe was not included on the recall list. …”

NHTSA complaint #11383023, filed 2020-12, 125,000 miles

“I left my car parked in the parking garage at school. When I came back to my car at the end of the day, the car was on and running. I had my keys with me. It had somehow spontaneously turned on while I was away from it.”

NHTSA complaint #10503559, filed 2013-03, 51,000 miles

“Car stalls without warning while driving. First occurrence was over a year ago. I was driving down i5 going 70 MPH when the car suddenly died. I lost my power steering and brakes. I managed to coast to the next exit. It started after sitting a few minutes. And I was able to make it home. I've received codes for camshaft sensor, misfires, low catalyst. I've changed the cam and crank sensors, coils, spark plugs, timing belt and assembly, fuel pressure regulator and fuel pump over the past year. Still having the issue. Car drives fantastic for about 10 miles and stalls out. …”

NHTSA complaint #10825883, filed 2016-02, 102,000 miles

“As I approached a stop light and my car began to slow, it didn't shift all the way into first gear. While stopped at the light, it remained at a high RPM while the brake was pressed. When the light changed, and the gas pedal was pressed, my car kicked down into first and immediately back in to second. A few days later while at a stop light, my car died. After a few minutes, it started back up. After bringing it to the dealer (it had died on my three times at this point) to have it serviced, I was told that they could not find anything wrong with the vehicle. …”

NHTSA complaint #10692230, filed 2015-03, 155,000 miles

Related service bulletins

Engine: other model years

YearComplaintsShare of year
202625%
20251410%
2024138%
20233516%
20225427%
20213722%
20208137%
20197336%
20185449%
201765067%
201615164%
201516163%
201427456%
201327345%
201222864%
20116435%
20103714%
20096017%
20086011%
2007548%
200633%
2005115%
2004165%
200383%
2002106%
200173%

Other parts of the 2004 Hyundai Santa FE

Suspension
69 complaints
Air bags
43 complaints
Brakes
43 complaints
Fuel system
40 complaints
Vehicle speed control
39 complaints
Engine cooling
22 complaints
Transmission and drivetrain
21 complaints
Electrical system
18 complaints
Body and structure
12 complaints
Steering
11 complaints
Visibility (wipers, defrost, mirrors)
9 complaints
Seat belts
8 complaints

← All problems reported for the 2004 Hyundai Santa FE

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology