Investigation PE02076: 1992–1994 Ford Aerostar
- Status
- CLOSED
- Opened
- Oct 10, 2002
- Closed
- Mar 10, 2003
- Model years
- 1992–1994
Subject
Luggage compartment door drops abruptly
Component: Structure › Body › Hatchback/liftgate › Support device/strut
Summary
Odi has identified 30 incidents resulting in minor to moderate personal injuries that have been caused by abrupt door drops over the approximately eight - twelve year period of product usage and exposure (1991-1995 to 2003).most of the injury incidents appear to have been caused by a fracture of the gas filled lift assist cylinder mounting stud.stud fractures have occurred randomly over time and do not exhibit any apparent trend relating to date of vehicle production or time-in-service (exposure).the odi closing report summarizes the details of this investigation.
An NHTSA investigation looks into whether a safety defect exists. Opening one is not a finding. Outcomes can include a recall, closure without action, or further inquiry.
Model years covered
- 1994 Ford Aerostar257 complaints
- 1993 Ford Aerostar374 complaints
- 1992 Ford Aerostar317 complaints
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.