2016 Jeep Wrangler Technical Service Bulletins

195 technical service bulletins (TSBs) are on record for the 2016 Jeep Wrangler. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10219887Jun 14, 2017Seats. Dimpled Driver Side Front Leather Heated Seat This bulletin involves inspecting and installing heater element patches and replacing seat cushion cover, on the driver?s front seat. The customer may describe, the driver?s front leather seat has dimples in the seat bottom. The dimples are caused by openings in the heated seat element, seeFig. 1.Dimple Location On Leather Seats1 - Dimples
• 10219831Jun 14, 2017Vehicle speed control. Accelerator Pedal Before replacing accelerator pedal, be sure to follow fault code diagnostic procedures in service manual. Make sure to check wiring and connectors. P2122 and P2127 will set if accelerator pedal connector is disconnected during diagnosis. Make sure codes are active before replacing pedal. DTC P2299 is usually caused by a two footed driver and accelerator pedal should not be replaced for this fault.
• 10138912Jun 14, 2017Seats. Dimpled Driver Side Front Leather Heated Seat This bulletin involves inspecting and installing heater element patches and replacing seat cushion cover, on the driver?s front seat.The customer may describe, the driver?s front leather seat has dimples in the seat bottom. The dimples are caused by openings in the heated seat element, seeFig. 1.Dimple Location On Leather Seats1 - Dimples
• 10138856Jun 14, 2017Vehicle speed control. Accelerator Pedal Before replacing accelerator pedal, be sure to follow fault code diagnostic procedures in service manual. Make sure to check wiring and connectors. P2122 and P2127 will set if accelerator pedal connector is disconnected during diagnosis. Make sure codes are active before replacing pedal. DTC P2299 is usually caused by a two footed driver and accelerator pedal should not be replaced for this fault.
• 10219884Jun 13, 2017Seats. Squeaking Noise Below The Front Seat While Turning and Going Over Bumps This bulletin involves replacing the bolt and bushing on driver and passenger side seat slide mechanism to resolve a squeaking issue (Two door models only). The customer may describe a squeak heard under the front passenger or driver side seat, while turning or driving over bumps.
• 10138909Jun 13, 2017Seats. Squeaking Noise Below The Front Seat While Turning and Going Over Bumps This bulletin involves replacing the bolt and bushing on driver and passenger side seat slide mechanism to resolve a squeaking issue (Two door models only). The customer may describe a squeak heard under the front passenger or driver side seat, while turning or driving over bumps.
• 10219830Jun 7, 2017Visibility (wipers, defrost, mirrors). Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform this inspection: Check if float sensor is rotated off location from the bottle anti-rotation features that surround the SENSOR. Check to determine if the issue has been resolved. Continue with repair if necessary. Please contact Chris Koch at cell (248)…
• 10138855Jun 7, 2017Visibility (wipers, defrost, mirrors). Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform this inspection: Check if float sensor is rotated off location from the bottle anti-rotation features that surround the SENSOR. Check to determine if the issue has been resolved. Continue with repair if necessary. Please contact Chris Koch at cell (248)…
• 10219849Jun 1, 2017Transmission and drivetrain. Customer Satisfaction Notification S80 Aftermarket Dana 60 Front Axle The aftermarket front axle steering knuckles have been machined with an incorrect taper during the manufacturing process on about 250 of the above vehicles, with approximately 80 of the axles sold by Mopar aftermarket. This condition can result in premature axle knuckle wear. The aftermarket front axle knuckles must be replaced with new axle…
• 10217526Mar 29, 2017Electrical system. Heated Seat Elements; Cushion and Back DEALERCONNECT HEATED ELEMENT RESISTANCE INFO OUT IS OF SPEC. Prior to ordering any of the parts (55057300A$, 55057293A$, 55057301A$, 55057294A$) Please contact Micah Straub at cell phone# 248-613-2478 for further instructions. Leave a voice mail and your call will be returned promptly. 5.1 to 7.8 is the correct resistance value although ambient temperature will affect this…
• 10217524Mar 29, 2017Body and structure. Door Hinge Assembly Side door hinge noisy. Only replace the door hinge with the integral check device. Do not replace the simple hinge if it is not damaged it is not the source of the noise. Replacing it unnecessary and is an over-repair.
• 10139994Mar 29, 2017Seats. Heated Seat Elements; Cushion and Back DEALERCONNECT HEATED ELEMENT RESISTANCE INFO OUT IS OF SPEC. Prior to ordering any of the parts (55057300A$, 55057293A$, 55057301A$, 55057294A$) Please contact Micah Straub at cell phone# 248-613-2478 for further instructions. Leave a voice mail and your call will be returned promptly. 5.1 to 7.8 is the correct resistance value although ambient temperature will affect this…
• 10139992Mar 29, 2017Body and structure. Door Hinge Assembly Side door hinge noisy. Only replace the door hinge with the integral check device. Do not replace the simple hinge if it is not damaged it is not the source of the noise. Replacing it unnecessary and is an over-repair.
• 10217579Mar 24, 2017Wheels, Steering, Exterior lighting, Lane departure, Air bags, Back-over…. Clockspring Replacement (X68 Warranty Extension) This bulletin involves diagnosing the clockspring/Steering Angle Sensor (SAS).If the diagnostic tests indicate the clockspring/SAS requires replacement, replace the clockspring, upper and lower steering column shrouds and steering wheel back cover. Some customers may experience the illumination of the airbag warning lamp or traction control indicator lamp.
• 10140047Mar 24, 2017Air bags. Clockspring Replacement (X68 Warranty Extension) This bulletin involves diagnosing the clockspring/Steering Angle Sensor (SAS).If the diagnostic tests indicate the clockspring/SAS requires replacement, replace the clockspring, upper and lower steering column shrouds and steering wheel back cover. Some customers may experience the illumination of the airbag warning lamp or traction control indicator lamp.
• 10217573Mar 22, 2017Back-over prevention (rear camera), Wheels. Transfer Case Input Seal Leak This bulletin involves replacing the transfer case input gear and seal. The customer may experience red fluid weeping from under their vehicle and showing up on the ground. Customers may also describe transfer case noise coming from the vehicle while in four wheel drive. These issues are typically observed at less than one month in service at an average of 1,097 km (682 mi).
• 10140041Mar 22, 2017Transmission and drivetrain. Transfer Case Input Seal Leak This bulletin involves replacing the transfer case input gear and seal. The customer may experience red fluid weeping from under their vehicle and showing up on the ground. Customers may also describe transfer case noise coming from the vehicle while in four wheel drive. These issues are typically observed at less than one month in service at an average of 1,097 km (682 mi).
• 10217521Mar 15, 2017Fuel system. Oil Pump Assembly If error code P06DD present on any Pentastar V6 application, please inspect oil pump for relief valve failure. See photo attached. If valve is found out of place please call Bob Jackson (248) 944-0466 [email protected], or Joe Lovell (734) 309-6467 [email protected] before proceeding. If unable to reach after 15 minutes record the following information and proceed with oil pump…
• 10139989Mar 15, 2017Engine cooling. Oil Pump Assembly If error code P06DD present on any Pentastar V6 application, please inspect oil pump for relief valve failure. See photo attached. If valve is found out of place please call Bob Jackson (248) 944-0466 [email protected], or Joe Lovell (734) 309-6467 [email protected] before proceeding. If unable to reach after 15 minutes record the following information and proceed with oil pump…
• 10217511Mar 8, 2017Body and structure. Header Weatherstrip, Center Targa Top Seal, Right Door Mounted Weatherstrip Water leak from the Freedom Panels at the rearview mirror/drops down on the instrument panel/radio area OR Water leak at the right front A pillar/on the passenger's side floor, please contact Kayla Branton at cell (248) 224-8272. If no response in 15 minutes, please proceed with repair
• 10139979Mar 8, 2017Body and structure. Header Weatherstrip, Center Targa Top Seal, Right Door Mounted Weatherstrip Water leak from the Freedom Panels at the rearview mirror/drops down on the instrument panel/radio area OR Water leak at the right front A pillar/on the passenger's side floor, please contact Kayla Branton at cell (248) 224-8272. If no response in 15 minutes, please proceed with repair
• 10139978Mar 8, 2017Seat belts. Restraints Remove I-Sheet from packaging. Correct information sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
• 10139985Mar 1, 2017Seat belts. Restraints Information Sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
• 10121845Nov 30, 2016Electrical system. Hands Free Module - Convergence Telematics Module (CTM) Before replacing the Hands Free Module (HFM), please contact Gaurav Saxena at cell (248) 260-0583 or Tim Kraft at cell (248) 766-5826 ~ IMPORTANT - do not reset the HFM, clear codes or perform a battery reset before calling. Engineering is currently root causing this issue and your assistance is greatly appreciated. Seeking vehicles with HFM in a locked state…
• 10121844Nov 30, 2016Electrical system. RHB/RBZ Radio For JK, MK, and RT ONLY: RHB/RBZ radio that supports Bluetooth and Hands- Free For issues with Bluetooth, Hands-Free Calling, and/or Voice Commands, DO NOT replace the radio. Diagnose the Hands-Free Module system (also called the Telematics Module). The Telematics Module (and associated components) is the system responsible for these features. Please reference; 8T - Navigation/Telecommunication…
• 10121841Nov 30, 2016Fuel system. Fuel Tank Pressure Sensor and Purge Valve Canister Before replacing this part due to fault code P0441, please call David Thomas at cell (248) 613-6908. Engineering may want to visit dealers in the metro Detroit area with this condition. If you don't receive response within 15 minutes, please continue with normal repair procedure.
• 10121836Nov 30, 2016Equipment. Water Pump For JK Bodies ONLY: If replacing the water pump for a chirp, squeal or NVH, please contact either: Nick Morand cell: (248) 410-5078 [email protected] Joe Lovell cell: (734) 309-6467 [email protected] Engineering is seeking audio recordings of the concern in an effort to root cause and make necessary improvements to future pumps. Please email any audio recording or documentation of…
• 10223855Sep 7, 2016Visibility (wipers, defrost, mirrors). Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform the this inspection. Inspect the sensor for a fluid coating on the sensor pins. Orange colored rain repellant can cause this fluid build-up. Clean the pins, drain the reservoir, and fill with Mopar approved washer fluid. Check to determine if the issue has…
• 10121719Aug 30, 2016Air bags. Non-desiccated Passenger Frontal Airbag This bulletin involves providing to purchasers of affected un-sold vehicles, prior to purchase, the attached "Important Notice" document and retain a signed copy. No customer symptoms or conditions are associated with this RRT. If a customer?s VIN is listed in VIP or your RRT VIN list, RRT applies only to those unsold Vins listed.
• 10121718Aug 30, 2016Air bags. Non-desiccated Passenger Frontal Airbag This bulletin involves providing to purchasers of affected un-sold vehicles, prior to purchase, the attached "Important Notice" document and retain a signed copy. No customer symptoms or conditions are associated with this RRT. If a customer?s VIN is listed in VIP or your RRT VIN list, RRT applies only to those unsold Vins listed.
• 10224871Aug 24, 2016Electrical system. Hands Free Module - CTM ? Peiker Before replacing the Hands Free Module (HFM), please contact Gaurav Saxena at cell (248) 260-0583 or Tim Kraft at cell (248) 766-5826 ~ IMPORTANT - do not reset the HFM, clear codes or perform a battery reset before calling. Engineering is currently root causing this issue and your assistance is greatly appreciated. Seeking vehicles with HFM in a locked state, inoperative, or offline.
• 10130084Aug 24, 2016Electrical system. Hands Free Module - CTM ? Peiker Before replacing the Hands Free Module (HFM), please contact Gaurav Saxena at cell (248) 260-0583 or Tim Kraft at cell (248) 766-5826 ~ IMPORTANT - do not reset the HFM, clear codes or perform a battery reset before calling. Engineering is currently root causing this issue and your assistance is greatly appreciated. Seeking vehicles with HFM in a locked state, inoperative, or offline.
• 10108544Aug 3, 2016Equipment. "Console Lid JK ONLY - If you are replacing the console lid because it does not open properly or because it does not close properly, please also replace the console base and the lock cylinder (04746315) in addition to the console lid. If you have any questions, please call Mike Wicker on cell (248) 821-9350 prior to replacing the component. If you don’t receive a response within 15 minutes, please continue with…
• 10084052Aug 3, 2016Air bags. "Non-desiccated Passenger Frontal Airbag This bulletin involves providing to purchasers of affected un-sold vehicles, prior to purchase, the attached ""Important Notice"" document and retain a signed copy. No customer symptoms or conditions are associated with this RRT. If a customer’s VIN is listed in VIP or your RRT VIN list, RRT applies only to those unsold Vins listed."
• 10121706Jul 22, 2016Electrical system, Transmission and drivetrain, Engine. Flash: Powertrain Diagnostic And System Enhancements This bulletin involves reprogramming the Powertrain Control Module (PCM) with the latest available software. Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one or more of the following Diagnostic Trouble Codes (DTCs) set in the PCM memory: · P0441 - EVAP Purge System Performance. ·…
• 10121705Jul 22, 2016Electrical system, Transmission and drivetrain. Flash: Powertrain Diagnostic And System Enhancements This bulletin involves reprogramming the Powertrain Control Module (PCM) with the latest available software. Customers may experience a request from the radio to enter the anti-theft code causing the radio stay in anti-theft mode until PCM is flashed. This can result from the battery being disconnected or a dead battery.
• 10121699Jul 20, 2016Electrical system, Engine, Transmission and drivetrain. Flash: Powertrain Diagnostic And System Enhancements This bulletin involves reprogramming the Powertrain Control Module (PCM) with the latest available software. Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find that the following Diagnostic Trouble Codes (DTCs) have been set: · **P0305 - Cylinder 5 Misfire.** · P0300 - Multiple Cylinder…
• 10121707Jul 19, 2016Body and structure, Equipment, Visibility (wipers, defrost, mirrors). Out Of Tolerance Door And Windshield Frame Gaps Causing Water Leaks This bulletin involves adjusting the windshield frame and A-pillar between the door to close gaps and prevent water leaks. The customer may describe gaps between the windshield frame, door and top of cowl. There may also be a water leak.
• 10121671Jul 13, 2016Electrical system, Equipment. RHB/RBZ Radio For JK, MK, and RT ONLY: RHB/RBZ radio that supports Bluetooth and Hands- Free. For issues with Bluetooth, Hands-Free Calling, and/or Voice Commands, DO NOT replace the radio. Diagnose the Hands-Free Module system (also called the Telematics Module). The Telematics Module (and associated components) is the system responsible for these features. Please reference; 8T - Navigation/Telecommunication…
• 10121669Jul 13, 2016Equipment. MY16 RA3 & RA4 Replacement Radios All MY16 RA3 and RA4 replacement radios must be ordered through the exchange process at United Radio. DO NOT order a NEW radio from Mopar. Go back and order a "Z" level part number. (example: Z8249986A$) The MY16 replacement radios must be reconfigured by United Radio to the wireless network provider in order for Uconnect Apps to work properly.
• 10121647Jul 8, 2016Transmission and drivetrain. Flash: Powertrain Diagnostic And System Enhancements
• 10121644Jul 7, 2016Seats. Passenger Seat Is Difficult To Move This bulletin involves greasing the inboard passenger seat track. The customer may describe it is difficult to move the passenger seat forward or backwards.
• 10121657Jul 6, 2016Engine cooling. Intake Manifold Gasket Intake Manifold Gaskets on Pentastar Upgrade (Sales Code ERC/ERF) are reusable provided they are not cut, torn or melted. The gaskets are not required by warranty to be replaced like they are on Pentastar Classic (ERB/EHB). The new gaskets are not interchangeable with Pentastar Classic Intake Manifold Gaskets.
• 10121654Jul 6, 2016Equipment, Visibility (wipers, defrost, mirrors). Actuator- A/C Heater Before replacing this actuator call Matt Sasina at cell (248) 464-4982. If no response in 15 minutes, continue with repair.
• 10218271Jun 22, 2016Electrical system. Keyfob 2016 Vehicle Keyfobs with Passive Entry Keyless Go Feature - Engineering is investigating a keyfob unable to program or no function or low keyfob coin battery condition.~ Prior to replacing keyfob on MY16 vehicles, please contact Raja Charabuddi on cell (248) 202-7313. If no response within 15 minutes, proceed with repair.
• 10218269Jun 22, 2016Electrical system. Anti-Lock Brake Module (ABS) 2015 and 2016 JK ONLY; Before replacing the ABS module, please call Breanne Scherbaty at cell (586) 604-4582. If you don't receive response within 15 minutes, please continue with normal repair procedure.
• 10140136Jun 22, 2016Electrical system, Brakes. Anti-Lock Brake Module (ABS) 2015 and 2016 JK ONLY; Before replacing the ABS module, please call Breanne Scherbaty at cell (586) 604-4582. If you don't receive response within 15 minutes, please continue with normal repair procedure.
• 10080242Jun 22, 2016Brakes. "anti-lock brake module (abs) 2015 and 2016 jk only; before replacing the abs module, please call breanne scherbaty at cell (586) 604-4582. If you don't receive response within 15 minutes, please continue with normal repair procedure."
• 10217358Jun 15, 2016Tires. TPM Sensor or Control Module 2015 and 2016 JK vehicles only - Engineering is investigating a Tire Pressure Monitor (TPM) issue for TPM lamp ON.~ Prior to replacing any components (Sensor or TPM Control Module) on MY15 or 16 JK vehicles, please contact Raja Charabuddi on cell (248) 202-7313. If no response within 15 minutes, proceed with repair.
• 10217354Jun 15, 2016Equipment. Console Lid JK ONLY - If you are replacing the console lid because it does not open properly or because it does not close properly, please also replace the console base and the lock cylinder (04746315) in addition to the console lid. If you have any questions, please call Mike Wicker on cell (248) 821-9350 prior to replacing the component. If you don?t receive a response within 15 minutes, please continue with…

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