2004 Lincoln Aviator Suspension Problems
- Complaints
- 5about this part
- Share
- 6%of 81 total for the year
- Median mileage
- 80,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 5 complaints about the suspension of the 2004 Lincoln Aviator, 6% of the 81 complaints for this model year. Where a mileage was given, the median is 80,000 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I purchased my truck used in december 2011 and it has been nothing but constant problems. First, the door locks would randomly engage/disengage on their own. Or if button pushed nothing at all would happen. While the heater works, it emits a death rattle before blowing air. My AC doesn't work at all and was told that I would need to replace the compressor. The most dangerous and expensive repair has been replacing the front differential mounting and wheel baring. I was told that it was only mounted on one side and was leaking and this was a common problem with this model car. …”
NHTSA complaint #10505978, filed 2013-04, 130,000 miles“The contact owns a 2004 Lincoln navigator. The contact stated that the air suspension system dropped the vehicle down upon starting. As a result, the vehicle would bounce and drive low to the ground. The vehicle was taken to an authorized dealer, who stated that the air suspension system needed to be replaced. The vehicle was not repaired. The manufacturer was not notified. The failure mileage was 80,000.”
NHTSA complaint #10442406, filed 2012-01, 80,000 miles“The contact owns a 2004 Lincoln Aviator. While the contact was driving approximately 55 MPH smoke circulated through the vents inside of the vehicle; and the vehicle was driven to the side of the road. The contact stated the smoke originated from the engine compartment. The vehicle was towed to an authorized dealer where the technician advised that the front end differential had deteriorated. The vehicle was repaired at the owner's expense. After the service repair the vehicle was test driven and the failure recurred. The technician performed further diagnosis and repaired the vehicle. …”
NHTSA complaint #10339762, filed 2010-06, 80,000 miles“The contact owns a 2004 Lincoln Aviator. While driving at any speed, the driver heard a loud roaring noise coming from the rear end of the vehicle. He took the vehicle to the dealer and they rebuilt the rear end pinion and bearings, which only remedied the failure for ten months. When the failure recurred, the contact took the vehicle to the dealer and they replaced the wheel bearings. Six months later, the noise recurred and the vehicle was taken back to the dealer. The mechanic test drove the vehicle, but did not hear the sound; therefore, the dealer stated that there were no failures. …”
NHTSA complaint #10278763, filed 2009-07, 11,270 miles“While turning at low speeds vehicle vibrated uncontrollably. Vehicle was taken to the dealer for inspection, and mechanic determined that the rear spindle needed to be replaced, and replaced it. However, the problem recurred.”
NHTSA complaint #10106696, filed 2005-01Related service bulletins
- 10018064Oct 7, 2005Noise from rear wheel hub bearings.
Suspension: other model years
Other parts of the 2004 Lincoln Aviator
21 complaintsEngine cooling
15 complaintsBody and structure
15 complaintsElectrical system
8 complaintsAir bags
7 complaintsVisibility (wipers, defrost, mirrors)
7 complaintsSteering
6 complaintsEngine
5 complaintsOther or unknown
5 complaintsBrakes
3 complaintsExterior lighting
3 complaintsEquipment
2 complaints
← All problems reported for the 2004 Lincoln Aviator
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology