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Electrical systemPart report

2004 Mercedes-Benz ML350 Electrical system Problems

Complaints
4about this part
Share
11%of 35 total for the year
Median mileage
100,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 4 complaints about the electrical system of the 2004 Mercedes-Benz ML350, 11% of the 35 complaints for this model year. Where a mileage was given, the median is 100,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“During a routine change of a headlight lamp, the maintenance technician discover that the insulation on all four wires in the left front headlight assembly were cracked, disintegrating and missing leaving the bare wires exposed. The maintenance technician would not change the bulb until a new wiring harness was fabricated and the discrepancy was corrected. This is a dangerous situation. The bare wires are in an enclosed headlamp assembly, contacting flammable materials. A short in these wires can lead to system failures, overheating and fire in the headlamp area. …”

NHTSA complaint #10837350, filed 2016-02, 96,000 miles

“While driving 2004 mercedes benz ML350 on public street the engine lost all power while moving at 30 - 35 MPH. Lost both power steering control and power braking ability as a result. Was able to avoid collisions and coasted into an off street area safely. Under other circumstances ( high speed freeway travel ) accident may have been certain. Cause determined to be faulty crank sensor. This seems to be common problem with this vintage vehicle and came as no surprise to my mechanic. …”

NHTSA complaint #10300437, filed 2010-01, 104,000 miles

“Thank you for your responses but we are very disappointed and very frustrated with your response. During these 2 year things have gone wrong. We did contact Mercedes-Benz headquarters..market too many times and explain about us car. But they are ignore now we are in the process of launching a lawsuit to replace my 04 ml 350 on the basis of safety. The engine failed 18 times on the road (in addition to all kinds of other problems). …”

NHTSA complaint #10165343, filed 2006-08

“Discovered brittle, broken and missing wiring insulation on the headlight wiring inside the headlamp assembly. This was a dangerous situation that allowed the positive and negative wires to come in contact with each other creating a short.”

NHTSA complaint #11024117, filed 2017-09

Related service bulletins

Electrical system: other model years

YearComplaintsShare of year
201548%
20142029%
20131119%
20121117%
20111614%
20101010%
20091718%
20081319%
20071923%
20062917%
2004411%
2003416%

Other parts of the 2004 Mercedes-Benz ML350

Steering
6 complaints
Air bags
5 complaints
Brakes
4 complaints
Fuel system
4 complaints
Seats
4 complaints
Engine cooling
3 complaints
Engine
2 complaints
Exterior lighting
2 complaints
Other or unknown
2 complaints
Body and structure
2 complaints
Equipment
1 complaints
Tires
1 complaints

← All problems reported for the 2004 Mercedes-Benz ML350

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology