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Body and structurePart report

2004 MINI Cooper Body and structure Problems

Complaints
3about this part
Share
1%of 282 total for the year
Median mileage
95,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 3 complaints about the body and structure of the 2004 MINI Cooper, 1% of the 282 complaints for this model year. Where a mileage was given, the median is 95,000 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Driving down honda parkway I heard pop sound. Tpms light started flashing and smoke started coming out from under hood. I pulled off of road into a gas station. At that time I didn't have any power brakes.the car was fully engulfed in flames in about 10 mins. The fire dept put out fire.”

NHTSA complaint #10874841, filed 2016-06, 135,000 miles

“Driver side door of my 2004 Mini Cooper can only be opened from the outside (I.e. I need to lower the window in order to open the door) Mini dealership would not guarantee a fix will last more than few weeks.”

NHTSA complaint #10306710, filed 2010-02, 55,000 miles

“Complaint regarding the position of the horn buttons on the 2004 Mini Cooper s. The consumer would try to honk the horn by pressing the middle of the steering wheel and nothing would happen.”

NHTSA complaint #10120402, filed 2005-04

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
2023114%
2022117%
201918%
2018113%
201727%
201614%
201512%
2014412%
201312%
201212%
201134%
201022%
200932%
200822%
200611%
200551%
200431%
200331%
200221%

Other parts of the 2004 MINI Cooper

Steering
238 complaints
Transmission and drivetrain
26 complaints
Electrical system
15 complaints
Visibility (wipers, defrost, mirrors)
7 complaints
Engine cooling
6 complaints
Engine
4 complaints
Suspension
4 complaints
Other or unknown
3 complaints
Brakes
2 complaints
Electronic stability control
2 complaints
Fuel system
2 complaints
Tires
2 complaints

← All problems reported for the 2004 MINI Cooper

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology