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Recall campaign91V025000

Recall 91V025000: 1991 Ford Explorer

Fuel system, gasoline › Storage › Tank assembly
Report received
Feb 11, 1991
Manufacturer
Ford motor company
Potentially affected
18,000vehicles
Model years
1991

Check your own vehicle. A recall applies only to vehicles within the affected build range. Enter your VIN at nhtsa.gov/recalls. Recall repairs are free at a franchised dealer.

What NHTSA recorded

The hot plate weld which attaches the vapor vent valve carrier to the top of the plastic fuel tank may partially fracture, allowing vapor of fuel to escape from the top of the tank.

Possible consequence

The escaped vapor or leaked fuel could cause a fire inthe presence of a source of ignition.

Remedy

Fuel tank will be removed and inspected for weld integrity. Fuel tanks with inadequate welds will be replaced.

Affected model years

Pages for each model year show complaints, parts, mileage and other recalls.

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.