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EnginePart report

2004 Saturn Ion Engine Problems

Complaints
23about this part
Share
3%of 898 total for the year
Median mileage
107,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 23 complaints about the engine of the 2004 Saturn Ion, 3% of the 898 complaints for this model year. Where a mileage was given, the median is 107,000 miles.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Traveling up a steep hill in a residential area, the power cut out. All dials dropped to zero. Warning light indicators flashed and then turned off. Power steering cut out. I had enough forward momentum too get the car to the side of the street and out of traffic. After turning the key to the full off position I restarted the car and continued to work. I have not had that exact problem repeat itself since.”

NHTSA complaint #10568942, filed 2014-03, 100,000 miles

“Turned vehicle on after sitting for about 8 hours in parking lot, the car revved up to about 4,000rpm which is unusually high. I waited for the car to calm down and when it did, I put the car into gear to drive. My car lunged forward and without pushing the gas pedal, my car accelerated and eventually made it to 40mpg through the parking lot before I had to hit my brake to avoid a collision. This as occurred intermittently over the past year; approximately 3 or 4 times a month.”

NHTSA complaint #10596406, filed 2014-06, 115,000 miles

“Was guaranteed that nothing was wrong with it. I originally got a 2007 ford escape by trading in my vehicle and 500 cash. They wanted me to put down an additional 900 down which I ended up not being able to do. So they offered to put me in another vehicle that was cheaper and I would not have to put any more money on. The 2004 Saturn ION I received on 08/23/2016 not only had clutch issues which I said I would fix, but the battery light kept coming on and they assured me that nothing was wrong with the car mechanically. …”

NHTSA complaint #10898150, filed 2016-08, 190,710 miles

“While driving home from work my car died in the middle of an intersection. The A/C went off first then everything went off. I put car in park and after several tries the car started again. My ignition also gets stuck in the acc position(even after two ignition recalls) on a regular basis so glad I wasn't fighting that at that problem at the same time. Called GM dealer they said there is no recall but bring it in, they won't provide a loaner car but will give me a ride home because I live within 10 miles.”

NHTSA complaint #10722683, filed 2015-06, 180,000 miles

“For the second time the ignition lock cylinder broke. Today we unable to turn off the engine. We had to remove fuses to kill the engine and disconnect the battery. The first time it happened we were stuck in the grocery store parking lot because the key would not turn to start. In both cases we had to break the ignition lock in order to remove the lock cylinder. With the cylinder removed we can use a screw driver to start the car. The screw is much more reliable.”

NHTSA complaint #10472520, filed 2012-08, 155,300 miles

Related service bulletins

Engine: other model years

YearComplaintsShare of year
2007344%
2006413%
2005224%
2004233%
2003213%

Other parts of the 2004 Saturn Ion

Steering
345 complaints
Electrical system
331 complaints
Transmission and drivetrain
60 complaints
Air bags
52 complaints
Fuel system
52 complaints
Engine cooling
33 complaints
Vehicle speed control
27 complaints
Exterior lighting
25 complaints
Other or unknown
21 complaints
Visibility (wipers, defrost, mirrors)
20 complaints
Brakes
19 complaints
Suspension
19 complaints

← All problems reported for the 2004 Saturn Ion

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology