2004 Saturn Ion Suspension Problems

“At approximately 3:50 p.m. Friday january 23 2015 I was slowing down from 35 MPH to turn into a parking lot. Before I turned the passenger side of the car dropped and at first I thought I blew a tire. After limping the car into the parking lot I got out and the tire was still fully inflated. I noticed the lower control arm was broken into two pieces. The car was towed home and the tow truck driver even mentioned he had never seen that happen on such a new vehicle.”

“While driving in heavy traffic on rt 95 car stalled and it took a few minutes to restart. Have a terrible time starting the car in morning and its not the battery as its about year old. I thought it might be the cold weather but sometimes it starts sometimes it doesn't. I never know whether its going to start. When this happens it sounds dead. I think there is a problem with the ignition switch. Have talked to other Saturn owners who have same problem and they said a relay switch cured the problem.”

“After 5 years my 2004 Saturn ION will not start when the temperature is below +10f. There is power ( new battery ) and no fuel issue ( clean fuel system and filter ), but after 10 to 15 minutes and a couple of hesitant engine turns, it starts. No one needs an unreliable vehicle where winter temps last several months. After replacing the anti-sway bar, both headlight assemblies as well as other annoying problems ( instrument lights out, cabin fan noisy ) I will never ever buy another Saturn . …”

“I am not exactly sure on the dates of when we noticed the problems. So far I have had serious problems with my 04 ION's front suspension, the cheaply made plastic wiper linkages that break easy while driving down the road making it difficult and dangerous while driving in rain, the ignition lock cylinder has been replaced 3 times so far because the part fails and you cannot start your car, and most recently I went to my local dealer to ask about a clunking noise it makes when going over any bumps to find out that there is a bulletin for a known steering linkage or steering motor (eps) problem. …”

“By 3500 miles (after 1500mi when we could have returned it), the front passenger turn signal burnt out. The car was also sputtering when we started the engine. The mechanic found a cracked head, that we were told was probably present when we purchased the car; had we known we would've returned the car. We were given a rental car, but had to drive 45 min one way to get to Saturn of green bay. Within a month, the front driver turn signal had burnt out. The wiring was replaced while we waited 2 hrs with our 3 year old. We had to drive 1 hr 1way to Saturn of appleton for repairs. …”