2005 Saturn Relay Technical Service Bulletins

542 technical service bulletins (TSBs) are on record for the 2005 Saturn Relay. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10126196Nov 13, 2012Equipment. This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.
• 10126200Nov 12, 2012Equipment. This informational bulletin provides a single point reference and strategy document to aid in reducing customer comebacks, and the possibility of buyback situations by outlining specific guidelines, strategy and forms that will assist with this goal, by identifying, clarifying and documenting customer concerns accurately at each service visit.
• 10126198Nov 12, 2012Equipment. This informational bulletin provides a list of newly released PI and Bulletins in regards to recent released vehicles so that vehicles can be fixed right the first time in for service.
• 10112560Nov 9, 2012Brakes. This Preliminary Information communication provides information to the technician about brake rotors on new vehicles and replacement parts from General Motors Service Parts Operations. Technician should be advised the costing should not be removed from the brake rotor it will wear off with normal brake usage. Dealer should communicate to the customer this condition is a normal operating characteristic of their…
• 10138191Nov 8, 2012Equipment, Visibility (wipers, defrost, mirrors). This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
• 10137448Nov 8, 2012Equipment. This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
• 10126203Nov 8, 2012Equipment. This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
• 10112528Nov 1, 2012Electrical system. This Preliminary Information communication provides information to the technician about vehicles that during battery parasitic drain test, there may be some confusion as to what the normal power consumption reading should be from the OnStar system. Technician should understand the power cycles of the various OnStar systems. All Generation 6, 7, 8, and 9 systems are powered up continuously for 48 hours from ignition…
• 10112494Oct 18, 2012Equipment. This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts. Technician can check Service Information for some accessories. Technician can also contact Partech for assistance.
• 10118635Oct 15, 2012Visibility (wipers, defrost, mirrors). This preliminary informational bulletin provides a procedure for relearning the power folding mirriors and road testin to verify they correct a condtion of the power folding mirriors glass shakes, flutters at normal driving conditions.
• 10118634Oct 15, 2012Transmission and drivetrain. This warranty administration bulletin provides information on the change in automatic transmission add conditions documentation and claim submissions
• 10084683Oct 15, 2012Equipment, Body and structure, Visibility (wipers, defrost, mirrors). This preliminary informational bulletin provides a procedure for relearning the power folding mirriors and road testin to verify they correct a condtion of the power folding mirriors glass shakes, flutters at normal driving conditions.
• 10118626Oct 10, 2012Equipment. This warranty administrational bulletin provides information on Clarification of Use - Dealer Empowerment Labor Operations and Customer Enthusiasm
• 10118619Oct 5, 2012Equipment. This informational bulletin provides information on newly release bulletins used to fi the vehicles in the field the first time.
• 10246951Oct 1, 2012Equipment. Programming And Activation Of Replacement OnStar Modules.
• 10038294Jan 1, 2012Seat belts. Gm: there are seat belt problems: difficulty latching and unlatching buckle. Buckle release button is sticking. Seat belt warning light illuminated. Likely caused by sticky beverages that are spilled into the buckle assembly. *rm updated 4/3/12.
• 10037184Oct 1, 2011Seat belts. Gm: service bulletin explaining when the safety belts are supposed to lock. *rm updated 12/6/11.
• 10013562Jun 1, 2011Electrical system. Chime sound when vehicle is put into gear. *eh updated 8/1/11.
• 10030246May 1, 2009Body and structure, Latches, locks and linkages. Buick/chevrolet/pontiac/saturn: power sliding door does not power or manual unlock. Diagnostics may reveal that sliding lock button on inside door panel will not move from locked to unlocked position.
• 10016718May 1, 2009Body and structure. Service vme - power sliding door adjustment procedure. *tt updated. *kb updated 11/23/09.
• 10026704Aug 1, 2008Fuel system. Gmc: fuel gauge fluctuation in park or neutral, causing the low fuel light to illuminate.
• 10026699Jun 1, 2008Body and structure. Gmc: power sliding door only opens from inside/outside door handle(s). Neither right/left sliding door will not open from the over head console switch, b-pillar switch, or rke key fob.
• 10025142Jun 1, 2008Body and structure. Part restriction - power sliding door actuator control module assembly.
• 10025065Mar 1, 2008Transmission and drivetrain. Informational on 4t65-e mn7, m15 and m76 front wheel drive automatic transmission valve body reconditioning, dtcs p0741, p0742, p0757, p842, harsh shifts or slips.
• 10021114Feb 1, 2008Other or unknown. Trailer, recreational and disabled vehicle towing information. *kb updated 08-15-07. *kb updated 10/09/07. *nj updated 4/3/08.
• 10023472Dec 13, 2007Brakes. Various abs dtc's and intermittent concerns.
• 10023311Nov 14, 2007Fuel system. Running out of gas while parked with 1/4 tank or less when downward on incline.
• 10022359Aug 3, 2007Transmission and drivetrain. All wheel drive disable lamp on.
• 10022957Aug 1, 2007Brakes. Pulsation/vibration when applying brakes (repair rotor variation and install new front brake shields)
• 10022934Aug 1, 2007Fuel system. Fuel gauge reads empty when fuel tank is full, low fuel light comes on when fuel tank is full, dtc p0463 stored (replace fuel level sensor).
• 10012694Aug 1, 2007Steering. Release of steering gear stub shaft bearing kit for service. *tt updated 08-15-07. *kb updated 10/09/07.
• 10021821May 1, 2007Steering. Power steering clunk, knock noise.
• 10017499May 1, 2007Electrical system. High effort to sound horn, horn only sounds when certain spots are pressed.
• 10015041May 1, 2007Latches, locks and linkages. Broken overhead storage compartment latch(es) (replace latch(es). *tt updated 07-23-07.
• 10014992Apr 1, 2007Electrical system. Headlights and interior lights flicker. *tt updated.
• 10021078Mar 1, 2007Body and structure. Various power sliding door issues.
• 10019472Mar 1, 2007Engine cooling. Service engine soon (ses) light illuminated, multiple powertrain control module (pcm) diagnostic trouble code (dtc) p1404 and/or p0404. 06-06-04-003 not yet received. *tt updated 04-27-07.
• 10020755Jan 5, 2007Interior lighting, Exterior lighting. Headlamps and/or interior lights flicker intermittently.
• 10020754Jan 5, 2007Electrical system. Dtc b0105 after the a sdm replacement.
• 10020766Sep 1, 2006Transmission and drivetrain. 4t65e transmission 1-2 shift shudder at light to moderate acceleration. Replace complete second clutch assembly.
• 10020060Jul 15, 2006Electrical system. Hard start, no start, caution light, corrosion at c305. *tt updated 08-15-07.
• 10020812May 1, 2006Suspension. Revised ball joint inspection procedure and independent rear suspension.
• 10019449Mar 15, 2006Engine cooling. Rear main oil seal leak.
• 10019445Mar 15, 2006Suspension. Stiff rear suspension or shocks clunk over bumps.
• 10019233Feb 22, 2006Electrical system. Starter stays engaged after engine starts.
• 10018642Jan 10, 2006Electrical system. Intermittent no crank, no start and/or dead battery.
• 10018559Jan 6, 2006Suspension. Clunking noise from the rear over bumps.
• 10019481Jan 1, 2006Engine cooling. Lx9 intermittent dtc/mil p0300 or engine stumble/hesitation at 5400 rpm or higher prior to transmission upshift. Original not yet received.
• 10017867Nov 11, 2005Electrical system. A stall and/or no crank, no start condition after the wipers are used. The service engine soon light may or may not be illuminated and the customer may report other problems with the cruise control system. A tech 2 diagnostic probe will find numerous dtcs which could include p0608 cruise control, c0460, c0461 steering wheel sensor codes, and possibly a no communication issue with the pcm.
• 10017252Oct 31, 2005Electrical system. Stall, no crank, no start after using the wipers.

← All problems reported for the 2005 Saturn Relay