2005 Saturn Relay Technical Service Bulletins

542 technical service bulletins (TSBs) are on record for the 2005 Saturn Relay. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10017242Oct 29, 2005Tires. Vehicle pulls hard to the right on some crossover u-vans with continental tires.
• 10017235Oct 29, 2005Engine cooling. Diagnostic trouble code p0404 egr concern.
• 10017227Oct 28, 2005Electrical system. Instrument panel cluster inoperative intermittently with possible diagnostic trouble codes.
• 10017182Oct 27, 2005Electrical system. Unwanted heated seat, and or the rear defroster/defogger shut off.
• 10017162Oct 27, 2005Body and structure. Rear lift gate is inoperative.
• 10017048Oct 21, 2005Engine cooling. Engine cranks but will not start.
• 10017017Oct 21, 2005Seats. Supplement to sit-n-lift seat installation instructions.
• 10016546Sep 21, 2005Brakes. Rear disc brake drag or continuing to hold.
• 10016532Sep 20, 2005Air bags. Airbag on light (aol) indicator loose or pushed in. To include 2006 saturn ion. *tt updated 08-15-07.
• 10016528Sep 20, 2005Transmission and drivetrain. Repeat failures of all-wheel drive transfer case and/or transmission - unable to attain correct transfer case selective washer measurement.
• 10017857Sep 1, 2005Body and structure. Rear rocker moldings available as separate parts.
• 10017854Sep 1, 2005Other or unknown. Essential service tool update #4 (u.s. Retailers only). 1991-2006 saturn vehicles.
• 10017846Sep 1, 2005Seats. Hard spot or lump felt in driver and/or passenger seat.
• 10017830Sep 1, 2005Visibility (wipers, defrost, mirrors). Revised wiper motor replacement procedure.
• 10017821Sep 1, 2005Engine cooling. Revised radiator replacement.
• 10017817Sep 1, 2005Engine cooling. Whistle type noise coming from engine.
• 10017815Sep 1, 2005Suspension. Revised front suspension fastener tightening specifications.
• 10017383Aug 1, 2005Engine cooling. Information on inverted knock sensor - diagnostic trouble code p0327 knock sensor (ks) circuit bank 1 or dtc p0332 knock sensor (ks) circuit bank 2.
• 10016502Aug 1, 2005Engine cooling. Program bulletin (customer satisfaction program)-engine harmonic balancer not seated.
• 10021456Jul 1, 2005Body and structure. General power sliding door diagnosis/repair procedures. *kb updated 2/25/08. *nj updated 7/15/08. *nj updated 8/14/08. *pe updated 9/23/08.
• 10017491Jul 1, 2005Seats. Child comfort clip comes off from seat.
• 10017519Jun 1, 2005Suspension. Revised control arm bushing replacement procedure.
• 10017511Jun 1, 2005Engine cooling. Engine harmonic balancer not seated may cause crankshaft key failure. Crankshaft key failure will cause damage to the sprocket and timing gears, cylinder head and valves, pistons and residual internal engine damage.
• 10017349May 1, 2005Body and structure. Power sliding door bounces when it stops, does not achieve full open position, driver information center (dic) message displayed.
• 10012152May 1, 2005Transmission and drivetrain. Incorrect transmission shifts poor engine performance harsh 1-2 upshifts slips 1st and reverse torque converter clutch stuck off on diagnostic trouble code p0730, p0756, p0757, p0741, p0742.
• 10013527Apr 21, 2005Suspension. Noise or clunk in the rear suspension.
• 10013520Apr 20, 2005Electrical system. Crank, no start condition with no spark.
• 10017551Apr 1, 2005Transmission and drivetrain. Product emission recall to replace the powertrain/engine control module (pcm/ecm). The powertrain/engine control module (pcm/ecm) may have been manufactured with damaged internal ic chips, which may affect the fuel pump control and egr outputs of the pcm; or the fuel pump control and variable nozzle turbo control (vntc) outputs of the diesel ecm.
• 10017328Apr 1, 2005Visibility (wipers, defrost, mirrors). Door glass inoperative.
• 10015046Mar 1, 2005Electrical system. Exchange program saturn relay instrument panel cluster ordering process.
• 10015045Mar 1, 2005Equipment. Exchange program saturn relay radio receiver ordering process.
• 10015044Mar 1, 2005Equipment. Various radio player concerns.
• 10015004Mar 1, 2005Equipment. Essential service tools update.
• 10014965Mar 1, 2005Visibility (wipers, defrost, mirrors). Rear blower motor noise.
• 10017451Feb 1, 2005Seat belts. Avoiding 3rd row center seat belt retractor lock-up.
• 10013466Jan 1, 2005Equipment. Onstar generation 5 (digital) system inoperative/has no power, led light not on.
• 10013852Nov 24, 2004Body and structure. 2nd row center consoles (toy box) latch information.
• 10013925Nov 5, 2004Equipment. Shipment of control insert for 2005 vue,ion, and relay catalogs. Saturn
• 10013040Oct 28, 2004Transmission and drivetrain. Adjust the transmission shift cable.
• 10013957Oct 20, 2004Equipment. Instrument cluster ordering process.
• 10013954Oct 20, 2004Equipment. Relay xm radio receiver exchange program.
• 10014251Jul 1, 2004Equipment. Oil life system reset procedures-trucks. Buick terazza 2005, gmc sierra denali 2002-2003, gmc b7 chassis medium duty 2003-2005 and gmc 560 c-series 2003-2005

← All problems reported for the 2005 Saturn Relay