2002 Suzuki Grand Vitara Recalls
NHTSA lists 4 recall campaigns for the 2002 Suzuki Grand Vitara. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.
- Service brakes, hydraulic › Foundation components › Disc › RotorCovers: Suzuki Grand Vitara 1999–2005, XL7 2001–2006
Reported issue: On certain sport utility vehicles equipped with 16-inch wheels, the front brake discs may break under severe driving conditions. The breakage can occur in conditions where the vehicle is driven on a regular basis on extremely steep paved down-slopes while continuously applying the brakes.
Possible consequence: The front brakes may become inoperative and the vehicle may pull to one side. This could result in a crash without prior warning.
Remedy: Dealers will replace the front brake discs on these vehicles. The recall began on november 10, 2005. These vehicles are located on st. Thomas island (virgin islands). Owners may contact suzuki del caribe at 787-622-0600.
- Fuel system, gasolineCovers: Suzuki Grand Vitara 1999–2003, Grand Vitara XL-7 2001–2004, Vitara 2004
Reported issue: On certain passenger vehicles, under ambient temperatures below -25 degrees celsius, moisture can freeze in the fuel pressure regulator. As a result, fuel system pressure may increase at the time of engine start up, causing fuel loss at the fuel pipe/fuel hose connection.
Possible consequence: Fuel loss in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the fuel pressure regulator, the fuel deliver hose and replace the hose clamp with an improved clamp. The recall began on september 29, 2004. Owners should contact suzuki at 1-800-934-0934.
- Vehicle speed control › CablesCovers: Suzuki Grand Vitara 1999–2004, XL7 2001–2004
Reported issue: On certain sport utility vehicles, the accelerator cable casing cap that is attached to the vehicle firewall can crack due to extended exposure to forces from the accelerator cable and insufficient long-term durability of the plastic casing cap. If the casing cap becomes cracked, movement of the inner accelerator cable through the cap can cause the inner accelerator cable to become frayed.
Possible consequence: If the inner accelerator cable becomes frayed, it can stick during vehicle operation. In the case where an accelerator cable sticks, the driver could have difficulty controlling vehicle speed, which could result in a crash.
Remedy: Dealers will replace the accelerator cable, which includes the plastic casing cap. Owner notification began on january 5, 2004. Owners should contact suzuki at 1-800-934-0934.
- Visibility › WindshieldCovers: Suzuki Grand Vitara 2002–2003, Grand Vitara XL-7 2002–2003, Aerio 2002–2003 +1 more
Reported issue: Certain passenger (111 my 2002 esteem, 777 my 2002 aerio, 2,368 my 2003 aerio) and sport utility (324 my 2002 grand vitara, 274 my 2003 grand vitara, 684 my 2002 grand vitara xl-7, and 781 my 2003 grand vitara xl-7) vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 212, 'windshield mounting." the windshield may not be properly secured to the vehicle body due to insufficient…
Possible consequence: If the windshield is not properly secured, it may separate from the vehicle during a crash which could result in the ejection of unbelted occupants, increasing the risk of severe injury or death.
Remedy: Dealers will inspect these vehicles. Vehicles that are found to have insufficient paint adhesion will either have the problem remedied by repainting, or will be replaced, or repurchased and destroyed. Owner notification began on july 8, 2003. Owners should contact suzuki at 1-800-934-0934.
← All problems reported for the 2002 Suzuki Grand Vitara
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.