2025 Toyota Grand Highlander Body and structure Problems
- Complaints
- 10about this part
- Share
- 12%of 81 total for the year
- Median mileage
- 12,200miles
- Trend
- Too newThis model year is less than 4 years old, so a trend is not meaningful yet.
NHTSA recorded 10 complaints about the body and structure of the 2025 Toyota Grand Highlander, 12% of the 81 complaints for this model year. Where a mileage was given, the median is 12,200 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“On 11/02/2025 with the cruise at 55mph all glass closed. Heater on with no vehicles around, the sunroof exploded. It pushed up from the inside. With less than 9k miles on the vehicle. It took my dealer 8 days to look at it then Toyota denied the warranty. Then Quoted me over $2,100 to replace. This vehicle isn't safe to drive as told to me from the dealer.”
NHTSA complaint #11698699, filed 2025-11“When going over rough or uneven roads, the car produces a strong low-frequency resonance, like a bass-heavy boom . This causes a very uncomfortable feeling of pressure changing in my ears, gives me a headache and ear pain whenever I drive in local roads, which is the majority of driving in my area. This causes me to need to pull over and stop the car frequently to readjust my hearing. I've found many reports from others of the same issue but Toyota have not acknowledged it or found a solution.”
NHTSA complaint #11667916, filed 2025-06“Driving on highway and suddenly panoramic sunroof glass shattered spontaneously. It nearly caused us to crash into median due to the sudden extremely loud noise that sounded like a gunshot at close range and then the sound of glass shattering and hitting into sunroof shade and top of car. My 18 year old daughter was driving and it was extremely scary for her and myself. No nearby vehicles on either side of the road or near an overpass. We were fortunately near an exit and able to safely remove vehicle from road. …”
NHTSA complaint #11753991, filed 2026-07“I was driving on in the left most lane on a highway at 70 miles speed with multiple trucks speeding from behind. My car suddenly lost acceleration and saw multiple warning messages on my car display. I barely managed to save my car from being hit by the trucks speeding from behind, applying emergency lights and steering my vehicle from the left lane to the right side of the highway. After towing the car to nearest dealer I understood that a stone went through the front grill of the car and it got the radiator converter leaking all the coolant and that created the loss of acceleration. …”
NHTSA complaint #11735710, filed 2026-05“Hood on 2025 Toyota Grand Highlander vibrates/flutters due to poorly designed aluminum construction. Very distracting and causes drivers to take eyes off the road. Toyota has issued T-SB-0111-24 for the 2024 Grand Highlander for this specific issue but my dealership told me that it doesn't apply to the 2025 but the hood part number is the same for both years. The constant vibration could eventually work harden the thin metal and ultimatlly allow the hood to break off the vehicle. Check out the old Jimmy Stewart movie when the constant vibration made the tail break off the airplane.”
NHTSA complaint #11668805, filed 2025-06Related service bulletins
- 11021719Jul 15, 2025Some 2024 – 2025 model year Grand Highlander and Grand Highlander Hybrid vehicles may exhibit an abnormal fluttering and/or vibration across the rear-center section of the hood…
- 11012744Dec 6, 2024The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic…
- 11012743Dec 6, 2024To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film…
- 11012742Dec 6, 2024Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an…
- 11012735Dec 5, 2024Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental…
- 11012727Dec 3, 2024Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding…
Body and structure: other model years
Other parts of the 2025 Toyota Grand Highlander
23 complaintsTransmission and drivetrain
18 complaintsEngine
13 complaintsFuel system
12 complaintsElectrical system
6 complaintsVehicle speed control
6 complaintsVisibility (wipers, defrost, mirrors)
4 complaintsBack-over prevention (rear camera)
3 complaintsBrakes
3 complaintsEngine cooling
3 complaintsForward collision avoidance
3 complaintsLane departure
3 complaints
← All problems reported for the 2025 Toyota Grand Highlander
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology