2004 Volkswagen Beetle Technical Service Bulletins

220 technical service bulletins (TSBs) are on record for the 2004 Volkswagen Beetle. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10126861Oct 24, 2016Equipment. Update to model year applicability.
• 10126870Oct 20, 2016Engine. Update to include additional model year applicability.
• 10126783Oct 12, 2016Equipment. Update model and model year applicability.
• 10236426Sep 23, 2016Body and structure, Equipment. Contacting the parts helpline
• 10127969Sep 23, 2016Equipment. Data Link connector pin assignment chart that is applicable to all models. Update model year applicability.
• 10128084May 20, 2016Electrical system. Quick Reference Update Guide of the vehicles expected upgraded software level. The latest corresponding technical bulletins that address the issues, and concerns that have been had with the vehicles.
• 10107621Apr 29, 2016Electrical system. Tech tip denoting potential for damage of the data link connector when using after market plug in devices or scan tools and subsequent diagnostic direction.
• 10121169Mar 28, 2016Body and structure. Technical Bulletin about Paint Finish, Reducing Swirl Marks and Fine Scratches New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. The document also have infromation about where to find warrenty coverage for the service
• 10121158Mar 4, 2016Electrical system. Tech Tips Damage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System)
• 10236481Feb 15, 2016Equipment. Fuel Additive to Help Prevent Sporadic Misfire Faults
• 10236497Feb 12, 2016Equipment. Quick reference update guide.
• 10127681Feb 12, 2016Electrical system. Quick Reference of vehicle concerns. Includes a list of Software versions and the technical bulletin numbers that referred to the concerns Updated
• 10236436Feb 5, 2016Engine cooling. Gasoline quality.
• 10121123Feb 5, 2016Fuel system. Technical tips on what to do if improper gasoline has been added to the vehicle.
• 10213862Jan 29, 2016Other or unknown, Electrical system. Coding the Replacement Instrument Cluster.
• 10121086Jan 29, 2016Electrical system. Beetle-Coding the Replacement Instrument Cluster
• 10213836Jan 22, 2016Air bags. Airbag Issues.
• 10122157Dec 3, 2015Visibility (wipers, defrost, mirrors). Technical Bulletin (Window, Rear Side, Inoperative): Rear side window inoperative or will not roll up. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
• 10123011Jul 22, 2015Visibility (wipers, defrost, mirrors). Technical Bulletin (Windshield Wipers Streak or Smear): Windshield or rear window is streaked, has a snakeskin appearance, or the surface feels rough. To avoid unnecessary replacement of wiper blades, the condition and cleanliness of the windshield, rear window and wiper blades, should be checked first. This document contains information on how to diagnose, and service this issue.
• 10123015Jul 7, 2015Engine cooling, Equipment. Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)): In cases where an air conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. This…
• 10123013Jul 7, 2015Engine cooling, Equipment. Technical Bulletin (HVAC, Unpleasant Odor): Unpleasant odor is coming from Heating and Ventilation system. Odor mainly occurs after vehicle has been sitting (unused) at least 5 hours and within 20 to 60 seconds after vehicle is first started. This document contains information on how to diagnose, and service this issue.
• 10128105Jun 29, 2015Equipment. This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, technical bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.
• 10128104Jun 22, 2015Equipment. This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, ElsaPro infomedia icons grayed out, workshop equipment tool storage application, technical bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.
• 10122956May 8, 2015Visibility (wipers, defrost, mirrors), Electrical system. Tech Tips (Heated Rear Window, One or More Lines Inoperative): To detect which line(s) is inoperative, utilize a volt meter to check for 0 V, which will be present after the open in the grid line. The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage.
• 10121257Mar 27, 2015Exterior lighting, Equipment. Technical Bulletin: Condensation and or water droplets becomming visible on inside of exterior light lenses issue is discussed in this document
• 10121265Mar 12, 2015Electrical system. Technical Bulletin: Battery, Discharged, Diagnosis for Excessive Static Current Draw
• 10121196Feb 16, 2015Electrical system. Technical Bulletin: Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or GRX3000VAS Charger
• 10121246Jan 20, 2015Fuel system. Discusses the issues associated with using contaiminated gasoline. There are recommendations to use top tier gasoline retailers
• 10242996Dec 8, 2014Body and structure, Engine cooling, Transmission and drivetrain, Visibility…. VW Elsa Newsletter
• 10239210Dec 8, 2014Other or unknown. Quick Reference Update Guide
• 10239831Dec 3, 2014Equipment. Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or GRX3000 Charger
• 10238935Nov 27, 2014Electrical system, Equipment. When performing SVM updates, the scan tool should be hardwired to the vehicle and the Bluetooth physically turned off. A hard wired internet connection is also recommended.
• 10122629Nov 27, 2014Electrical system. Tech Tips (SVM Update Instructions): This document informs when performing SVM updates, the scan tool should be hardwired to the vehicle and the Bluetooth physically turned off. A hard wired internet connection is also recommended.
• 10121536Oct 10, 2014Fuel system, Equipment. Tech Tips (ECM Fault P1250 "Fuel Level Too Low" Will Not Clear): This document informs to clear static ECM fault P1250 "Fuel Level Too Low", add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10239541Sep 24, 2014Visibility (wipers, defrost, mirrors). Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)
• 10120316Sep 24, 2014Equipment. Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit): In cases where an air conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. Debris can be…
• 10252942Sep 5, 2014Equipment. Damage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System)
• 10237766Sep 5, 2014Electrical system. The DLC is intended for use with diagnostic scan tools and by emissions testing stations. However, aftermarket devices (i.e., drive data recorders) that connect to the DLC have now become available.
• 10241340Sep 2, 2014Engine. Engine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00
• 10120329Sep 2, 2014Engine. Technical Bulletin (Engine Oils Which Meet Volkswagen Oil Quality Standard): This document informs of a sample list of products generally available in the North American market that meet the Volkswagen Oil Quality Standard
• 10238954Aug 29, 2014Fuel system, Engine cooling. Use the diagram below to test the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
• 10124482Aug 29, 2014Fuel system, Engine cooling. Tech Tips (TDI Engine - N75 Solenoid Valve Diagnosis): This document informs with graphical aid the testing of the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
• 10120284Aug 29, 2014Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10241339Aug 22, 2014Engine cooling, Engine. Oil Consumption Measurement
• 10124471Aug 22, 2014Engine. Technical Bulletin (Oil Consumption Measurement): Customer states oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. In order to provide effective lubrication and cooling of internal engine components, all internal combustion engines consume a certain amount of engine oil. Oil consumption varies from engine to engine and may change…
• 10238600Jul 4, 2014Transmission and drivetrain. Incorrect torque converter or flywheel/flexplate installation can result in transmission damage. When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. For the flywheel/flexplate, please be certain the correct shim is installed between it and the crankshaft (reference VWIQ120). When installing a torque converter, press the torque converter hub through the…
• 10120207Jul 4, 2014Transmission and drivetrain. Tech Tips (Torque Converter/Flywheel/Flexplate installation): Incorrect torque converter or flywheel/flexplate installation can result in transmission damage. When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. This document also contains advice on the installation of these devices
• 10238972Jun 6, 2014Tires, Wheels. The use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle. There are many different tire dressing products available. When choosing a product please pay close attention to its contents. Always use a water based product.
• 10120155Jun 6, 2014Wheels, Tires. Tech Tips (All vehicles-Tire dressing for vehicle detailing): The use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle. This document informs that The use of non-water based products will increase the risk of causing damage to painted surfaces. The document also gives graphical examples of the dame that can occur if non-water based products are used.
• 10253215Jun 4, 2014Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation

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