2004 Volkswagen Beetle Technical Service Bulletins

220 technical service bulletins (TSBs) are on record for the 2004 Volkswagen Beetle. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10237699Sep 27, 2013Electrical system. Fan Module J293 Pinout Chart
• 10157436Sep 27, 2013Engine cooling, Electrical system, Engine. Tech Tips (Coolant fan control module J293 pinout): 1.8L and 2.0L (Except Engine Code BBW), Fan Module J293 Pinout Chart which informs of the terminal types, the inputs, and outputs, the signal purpose, and the signal type
• 10155853Sep 27, 2013Engine cooling. Tech Tips (Coolant fan control module J293 pinout): 1.8L and 2.0L (Except Engine Code BBW), Fan Module J293 Pinout Chart which informs of the terminal types, the inputs, and outputs, the signal purpose, and the signal type
• 10241699Jul 17, 2013Equipment. Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections
• 10125768Jul 17, 2013Equipment. Beetle Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
• 10239262Jul 10, 2013Equipment, Engine. In SAGA, the time units for the Volkswagen DoubleCheck labor operation were reduced in error from 50 time units to 30 time units during the system update posted on July 4th.
• 10243053Jul 8, 2013Equipment. VW Elsa Newsletter
• 10242391Jul 8, 2013Engine cooling, Brakes, Equipment, Transmission and drivetrain. VW Elsa Newsletter
• 10239405Jul 5, 2013Electrical system. When adapting keys using ODIS, an error message may be displayed once the test plan directs to cycle the key off. If error is displayed, this does not necessarily indicate key adaptation has failed. If the immobilizer light turns off (instead of flashes) when key is switched on, key adaptation is in process. Continue to cycle remaining keys through ignition and then wait 2 minutes with the key off after adapting…
• 10125747Jul 5, 2013Equipment. Tech Tips (Equipped with Immobilizer III - ODIS Key Adaptation Tip): This document informs when adapting keys using ODIS, an error message may be displayed once the test plan directs to cycle the key off. If error is displayed, this does not necessarily indicate key adaptation has failed. If the immobilizer light turns off (instead of flashes) when key is switched on, key adaptation is in process.
• 10070787Jul 5, 2013Equipment. Summary to be provided on a future date.
• 10241333Jul 1, 2013Engine cooling. Oil Consumption Measurement
• 10125726Jul 1, 2013Engine cooling. Technical Bulletin (Oil Consumption Measurement): Customer states oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. In order to provide effective lubrication and cooling of internal engine components, all internal combustion engines consume a certain amount of engine oil. Oil consumption varies from engine to engine and may change…
• 10125837Jun 28, 2013Engine cooling. Tech Tips (Equipped with Turbocharged Engine Turbocharger Replacement Tip): If mechanical damage is found to the turbocharger (e.g. damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger. This document informs the procedure of checks for damage.
• 10125832Jun 21, 2013Transmission and drivetrain. Tech Tips (Measure Value Block Request): If a request has been made for several MVBs from a DSG transmission, the test plan "Read measured values for obligation to report" can be selected. This function will retrieve all of the MVBs from the transmission which can be attached to a VTA ticket. This selection is available under Guided Functions or GFF when using VAS-PC, an example is shown below.
• 10238566Jun 18, 2013Brakes. If mechanical damage is found to the turbocharger (e.g. damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger.
• 10243059Jun 17, 2013Equipment. VW Elsa Newsletter
• 10242397Jun 17, 2013Electrical system, Fuel system, Transmission and drivetrain, Visibility…. VW Elsa Newsletter
• 10238601Jun 14, 2013Transmission and drivetrain. 09A Transmission -- Replacing Transmission
• 10125833Jun 14, 2013Transmission and drivetrain. Tech Tips (Vehicles with 09G or 09A Transmission -- Replacing Transmission): This document informs If you replace one of these transmissions, check ETKA to see if you must also replace the Transmission Control Module (TCM) at the same time. In some instances the new transmission will require an updated TCM.
• 10125853Jun 13, 2013Equipment. Beetle Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
• 10243066May 13, 2013Equipment. VW Elsa Newsletter
• 10242404May 13, 2013Other or unknown. VW Elsa Newsletter
• 10241285May 6, 2013Engine cooling. Engine, Misfire Diagnostic Aid
• 10238960Apr 8, 2013Other or unknown, Engine cooling, Fuel system. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10238959Apr 8, 2013Other or unknown, Engine cooling, Fuel system. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10243064Mar 25, 2013Equipment. VW Elsa Newsletter
• 10242402Mar 25, 2013Other or unknown. VW Elsa Newsletter
• 10241282Mar 15, 2013Engine cooling. Engine, Misfire Diagnostic Aid
• 10242399Mar 4, 2013Equipment, Fuel system, Body and structure, Electrical system. VW Elsa Newsletter
• 10239403Mar 1, 2013Electrical system. If key blade is found to stick or bind when opening or closing, check position of roll pin that secures key blade to mechanism. If roll pin is sticking out on either side (as shown below), do not replace key. Instead, use appropriate sized punch and hammer to drive in the roll pin so that it is flush with edge of mechanism.
• 10125635Feb 22, 2013Equipment. Tech Tips (Technician Helpline Vehicle Check Sheets): When it becomes necessary to open a VW Technician Helpline VTA case while performing diagnosis for a diesel particulate filter, manual transmission repair, or turbocharger concern, it is recommended to complete the related worksheet/check sheet before calling. This document informs where Worksheets/Check Sheets are available on ServiceNet.
• 10157655Oct 25, 2012Body and structure, Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10156059Oct 25, 2012Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10157732Oct 1, 2012Electrical system. Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software updates, and technical bulletins.
• 10156127Oct 1, 2012Equipment, Electrical system. Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software updates, and technical bulletins.
• 10253204May 6, 2012Other or unknown, Visibility (wipers, defrost, mirrors). Customer States Windshield Wipers Streak or Smear
• 10043602Feb 10, 2012Engine cooling. Volkswagen: gasoline engines have rough idle, have significant loss of power or stalling with reduced performance.
• 10041250Jun 6, 2011Transmission and drivetrain, Steering. Volkswagen: the gear box has a momentarily delay while accelerating.
• 10038665Feb 17, 2011Air bags. Volkswagen: air bag light is on with an internal trouble code stored. This could be a wiring problem.
• 10253213Feb 14, 2011Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation
• 10239590Feb 14, 2011Exterior lighting. Exterior Lights, Moisture Accumulation
• 10038591Jan 28, 2011Electrical system, Engine cooling. Volkswagen service campaign: see document search button for owner letter. Engine software may cause the vehicle to exceed emissions standards.
• 10037805Dec 3, 2010Transmission and drivetrain. Volkswagen: warranty information for th e transmission valve body.
• 10036493Sep 30, 2010Other or unknown. Volkswagen: child restraint latch guidance fixture; compliance with fmvss 225 (usa only). Update to existing technical bulletin. No production change required. All models.
• 10036492Sep 22, 2010Electrical system. Volkswagen: update programming; engine runs rough on initial start at temperatures below-7%c (20%f). Software update and new injectors. Installing new injectors and engine control model update-programming (flashing) using software version management (svm). Models golf, jetta and wagon; new beetle.
• 10036467Aug 9, 2010Exterior lighting, Electrical system. Volkswagen: headlights may intermittently dim slightly at idle. The headlamps or inside lights intermittently dim slightly at idle speed. At idle speed the alternator voltage can fluctuate, as the alternator cannot fully compensate the fluctuations. Golf & wagon gti, new beetle & convertible, eos, jetta & wagon & sportwagon, rabbit, r32, tiguan.
• 10035204Aug 9, 2010Electrical system, Exterior lighting. Volkswagen: headlights may intermittently dim slightly at idle. At idle speed the alternator voltage can fluctuate, as the alternator cannot fully compensate the fluctuations. Some electric consumers come on in cycles or have no constant current consumption, which amplifies this effect. The load condition of the vehicle battery can also influence this effect. Models golf, gti, new beetle & convertible, eos, jetta…
• 10036496Aug 1, 2010Engine cooling, Electrical system. Volkswagen: gasoline engine vehicles inspect, and if necessary, replace ignition coils. Vehicles affected by this action may have ignition coils that could malfunction under certain conditions. Models passat and wagon; golf; gti; jetta and wagon; new beetle and convertible; phaeton; eos; rabbit, etc.
• 10252204Jul 23, 2010Visibility (wipers, defrost, mirrors), Engine cooling. Air Conditioning Does not Operate

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