2004 Volkswagen Passat Technical Service Bulletins

223 technical service bulletins (TSBs) are on record for the 2004 Volkswagen Passat. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10238935Nov 27, 2014Equipment, Electrical system. When performing SVM updates, the scan tool should be hardwired to the vehicle and the Bluetooth physically turned off. A hard wired internet connection is also recommended.
• 10122629Nov 27, 2014Electrical system. Tech Tips (SVM Update Instructions): This document informs when performing SVM updates, the scan tool should be hardwired to the vehicle and the Bluetooth physically turned off. A hard wired internet connection is also recommended.
• 10238039Nov 24, 2014Body and structure, Wheels. Front Fender - Corrosion on Wheel Arch
• 10122613Nov 24, 2014Body and structure, Wheels. Technical Bulletin (Front Fender - Corrosion on Wheel Arch): The wheel liner touches the arch area of the fender and rubs off the paint in the contact area. The corrosion is caused by dirt accumulations and movements of the wheel liner. The document informs how to identify affected parts. It then gives direction on servicing the issue
• 10070366Nov 24, 2014Wheels. Summary to be provided on a future date.
• 10238963Nov 7, 2014Brakes, Other or unknown. Fault code 02543 000 ?Brake Vacuum Sensor no Display? may be encountered in the ABS module. This may be caused by the hydraulic brake boost function (HBV) in adaptation value 61 being turned off (value = 0). All Passat Wagons (including 4motion) and 3.6L equipped sedans with front drive should have this function turned on (value = 1). Change the adaptation value and verify the fault has cleared.
• 10121536Oct 10, 2014Fuel system, Equipment. Tech Tips (ECM Fault P1250 "Fuel Level Too Low" Will Not Clear): This document informs to clear static ECM fault P1250 "Fuel Level Too Low", add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10239541Sep 24, 2014Visibility (wipers, defrost, mirrors). Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)
• 10120316Sep 24, 2014Equipment. Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit): In cases where an air conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. Debris can be…
• 10243024Sep 22, 2014Equipment. VW Elsa Newsletter
• 10242362Sep 22, 2014Other or unknown. VW Elsa Newsletter
• 10120274Sep 12, 2014Fuel system. 2.0L TDI Pumpe Duse Engine, with Hard Starting: For long crank/ difficulty starting with the engine hot: Before replacing any components for this complaint, drain the fuel from the vehicle and replace with known good diesel fuel from a reputable source. If the complaint still exists, check fuel pressure and injector timing.
• 10069120Sep 12, 2014Equipment. Summary to be provided on a future date.
• 10252942Sep 5, 2014Equipment. Damage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System)
• 10237766Sep 5, 2014Electrical system. The DLC is intended for use with diagnostic scan tools and by emissions testing stations. However, aftermarket devices (i.e., drive data recorders) that connect to the DLC have now become available.
• 10241340Sep 2, 2014Engine. Engine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00
• 10120329Sep 2, 2014Engine. Technical Bulletin (Engine Oils Which Meet Volkswagen Oil Quality Standard): This document informs of a sample list of products generally available in the North American market that meet the Volkswagen Oil Quality Standard
• 10238954Aug 29, 2014Engine cooling, Fuel system. Use the diagram below to test the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
• 10124482Aug 29, 2014Fuel system, Engine cooling. Tech Tips (TDI Engine - N75 Solenoid Valve Diagnosis): This document informs with graphical aid the testing of the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
• 10120284Aug 29, 2014Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10241339Aug 22, 2014Engine cooling, Engine. Oil Consumption Measurement
• 10124454Aug 1, 2014Electrical system. Assembly Instructions: Installation of original remote start feature accessory, Volkswagen Passat.
• 10238600Jul 4, 2014Transmission and drivetrain. Incorrect torque converter or flywheel/flexplate installation can result in transmission damage. When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. For the flywheel/flexplate, please be certain the correct shim is installed between it and the crankshaft (reference VWIQ120). When installing a torque converter, press the torque converter hub through the…
• 10120207Jul 4, 2014Transmission and drivetrain. Tech Tips (Torque Converter/Flywheel/Flexplate installation): Incorrect torque converter or flywheel/flexplate installation can result in transmission damage. When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. This document also contains advice on the installation of these devices
• 10238972Jun 6, 2014Tires, Wheels. The use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle. There are many different tire dressing products available. When choosing a product please pay close attention to its contents. Always use a water based product.
• 10120155Jun 6, 2014Tires, Wheels. Tech Tips (All vehicles-Tire dressing for vehicle detailing): The use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle. This document informs that The use of non-water based products will increase the risk of causing damage to painted surfaces. The document also gives graphical examples of the dame that can occur if non-water based products are used.
• 10253215Jun 4, 2014Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation
• 10239592Jun 4, 2014Exterior lighting. Exterior Lights, Moisture Accumulation
• 10120169Jun 4, 2014Exterior lighting, Equipment. Technical Bulletin (Exterior Lights, Moisture Accumulation): This document informs of the Condensation and or water droplets visible on inside of exterior light lenses. The document also informs how to service the issue.
• 10243011May 19, 2014Visibility (wipers, defrost, mirrors), Exterior lighting, Electrical system. VW Elsa Newsletter
• 10242349May 19, 2014Equipment, Electrical system, Exterior lighting, Visibility (wipers, defrost…. VW Elsa Newsletter
• 10238572May 9, 2014Equipment, Fuel system. Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then returned to idle.
• 10124418May 9, 2014Engine. Tech Tips (Models with 1.8T Engine - Pressure Loss issues): Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then returned to idle. This document informs of what to do should these systems occur.
• 10239209May 5, 2014Equipment. Quick Reference Update Guide
• 10124367Apr 29, 2014Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10239534Apr 18, 2014Visibility (wipers, defrost, mirrors). HVAC, Unpleasant Odor
• 10124340Apr 18, 2014Equipment. Technical Bulletin (HVAC, Unpleasant Odor): Condensation, which is a normal condition in all A/C systems, can cause a musty odor. If the odor is noticeable in the vehicle when the engine is not turned on, the cause may be mold and mildew in the passenger compartment, and not be related to the A/C system. All other possible sources of the odor must be investigated before this document can be performed. This document…
• 10241266Apr 10, 2014Equipment. Squeaks, Rattles, Noise, Repair Materials
• 10124348Apr 10, 2014Equipment. Technical Bulletin (Squeaks, Rattles, Noise, Repair Materials): This doucment contains a list of components and applications developed to repair concerns of squeaks, rattles, noise and trim fit conditions.
• 10239270Apr 1, 2014Equipment. Volkswagen Warranty Policies and Procedures ? April 2014
• 10239533Mar 27, 2014Visibility (wipers, defrost, mirrors). HVAC, Unpleasant Odor
• 10124289Mar 27, 2014Equipment. Technical Bulletin (HVAC, Unpleasant Odor): Unpleasant odor is coming from Heating and Ventilation system. Odor mainly occurs after vehicle has been sitting (unused) at least 5 hours and within 20 to 60 seconds after vehicle is first started. Condensation is a normal characteristic in all A/C systems. If odor is noticeable continue to follow this document. Contaminants are effectively neutralized using the…
• 10241311Mar 26, 2014Engine cooling. Gasoline Quality
• 10124302Mar 26, 2014Engine. Technical Bulletin The use of contaminated gasoline, seasonal fuel changes (summer/winter fuel) or gasoline with a low content of deposit control additives may result in one or more of the following conditions: -Excessive accumulation of deposits on intake valves, intake manifold, fuel injectors and combustion chambers. -Engine runs rough after cold start. -Excessive engine cranking time. -Stumbles while driving…
• 10241310Mar 18, 2014Electrical system, Other or unknown. Software Version Management
• 10124303Mar 18, 2014Electrical system. Technical Bulletin This Technical Bulletin details the general process for carrying out a Software Version Management (SVM) software update for any Technical Bulletin (TSB) / Required Vehicle Update (RVU).
• 10253214Mar 8, 2014Other or unknown, Exterior lighting. Exterior Lights, Moisture Accumulation
• 10239591Mar 6, 2014Exterior lighting. Exterior Lights, Moisture Accumulation
• 10124287Mar 6, 2014Exterior lighting. Technical Bulletin (Exterior Lights, Moisture Accumulation): Exterior light assemblies (headlights, taillights, fog lights, turn signals) are vented and may collect moisture on their inner surfaces, depending on humidity and other climatic changes. This document discusses necessary to diagnosis, and potential remedy of the issue.
• 10241265Jan 27, 2014Fuel system, Engine cooling. Fuel Additive to Help Prevent Sporadic Misfire Faults

← All problems reported for the 2004 Volkswagen Passat