2004 Volkswagen Passat Technical Service Bulletins

223 technical service bulletins (TSBs) are on record for the 2004 Volkswagen Passat. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10239789Jan 24, 2014Electrical system, Visibility (wipers, defrost, mirrors), Other or unknown. To detect which line(s) is inoperative, utilize a volt meter to check for 0 V, which will be present after the open in the grid line. The check must be performed with the engine running and heated rear window switched on. Switch OFF the ignition and visually locate the damage. Proceed with checking any other lines as necessary. Once the damaged line is identified, repair utilizing the Repair kit by Permatex® ITEM…
• 10122240Jan 24, 2014Visibility (wipers, defrost, mirrors). Tech Tips (Heated Rear Window, One or More Lines Inoperative): To detect which line(s) is inoperative, utilize a volt meter to check for 0 V, which will be present after the open in the grid line. This document informs of how to diagnose the issue and tips on servicing the issue
• 10242375Nov 25, 2013Equipment, Steering, Visibility (wipers, defrost, mirrors), Engine. VW Elsa Newsletter
• 10238932Nov 15, 2013Equipment. If a needed service part is on back order, upgrade the daily order to a red order and check the ?Car Down? box to escalate the order. If parts assistance is needed, please call 800-767-6552 to speak with a VWGoA Parts Specialist.
• 10238931Nov 15, 2013Equipment. If a needed service part is on back order, upgrade the daily order to a red order and check the ?Car Down? box to escalate the order. If parts assistance is needed, please call 800-767-6552 to speak with a VWGoA Parts Specialist.
• 10212722Nov 15, 2013Equipment. Part ordering
• 10157603Nov 15, 2013Equipment. Tech Tips (All Models 2000-2014 - Part ordering): If a needed service part is on back order, upgrade the daily order to a red order and check the ?Car Down? box to escalate the order. This document informs how to contact VWGoA Parts Specialist for help.
• 10156008Nov 15, 2013Equipment. Tech Tips (All Models 2000-2014 - Part ordering): If a needed service part is on back order, upgrade the daily order to a red order and check the ?Car Down? box to escalate the order. This document informs how to contact VWGoA Parts Specialist for help.
• 10243034Nov 4, 2013Equipment. VW Elsa Newsletter
• 10242372Nov 4, 2013Visibility (wipers, defrost, mirrors), Equipment. VW Elsa Newsletter
• 10239532Oct 29, 2013Visibility (wipers, defrost, mirrors). HVAC, Unpleasant Odor
• 10157506Oct 29, 2013Equipment. Technical Bulletin (HVAC, Unpleasant Odor): An unpleasant odor is coming from Heating and Ventilation system. Odor mainly occurs after vehicle has been sitting (unused) at least 5 hours and within 20 to 60 seconds after vehicle is first started. Contaminants are effectively neutralized using the AIRCOMATIC? II Ultrasonic Climate System Cleaner (VAS 6189A) or AIRCOMATIC III Ultrasonic Climate System Cleaner (VAS…
• 10155925Oct 29, 2013Equipment. Technical Bulletin (HVAC, Unpleasant Odor): An unpleasant odor is coming from Heating and Ventilation system. Odor mainly occurs after vehicle has been sitting (unused) at least 5 hours and within 20 to 60 seconds after vehicle is first started. Contaminants are effectively neutralized using the AIRCOMATIC? II Ultrasonic Climate System Cleaner (VAS 6189A) or AIRCOMATIC? III Ultrasonic Climate System Cleaner (VAS…
• 10240605Oct 15, 2013Other or unknown, Engine cooling, Electrical system, Transmission and drivetrain. P0102, P1128, P1296 - WA front oxygen sensor faults
• 10157460Oct 15, 2013Equipment, Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10155839Oct 15, 2013Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10241335Oct 3, 2013Engine cooling. Oil Consumption Measurement
• 10157515Oct 3, 2013Engine cooling. Technical Bulletin (Oil Consumption Measurement): Customers have stated oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. This document informs how to test the oil consumption rate
• 10155922Oct 3, 2013Engine. Technical Bulletin (Oil Consumption Measurement): Customers have stated oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. This document informs how to test the oil consumption rate
• 10241715Jul 17, 2013Equipment. Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections
• 10125762Jul 17, 2013Equipment. Passat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
• 10239262Jul 10, 2013Equipment, Engine. In SAGA, the time units for the Volkswagen DoubleCheck labor operation were reduced in error from 50 time units to 30 time units during the system update posted on July 4th.
• 10241333Jul 1, 2013Engine cooling. Oil Consumption Measurement
• 10125726Jul 1, 2013Engine cooling. Technical Bulletin (Oil Consumption Measurement): Customer states oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. In order to provide effective lubrication and cooling of internal engine components, all internal combustion engines consume a certain amount of engine oil. Oil consumption varies from engine to engine and may change…
• 10125837Jun 28, 2013Engine cooling. Tech Tips (Equipped with Turbocharged Engine Turbocharger Replacement Tip): If mechanical damage is found to the turbocharger (e.g. damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger. This document informs the procedure of checks for damage.
• 10238566Jun 18, 2013Brakes. If mechanical damage is found to the turbocharger (e.g. damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger.
• 10125848Jun 13, 2013Equipment. Passat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
• 10241714Jun 12, 2013Equipment. Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections
• 10238966May 31, 2013Brakes, Electrical system, Wheels, Steering, Back-over prevention (rear camera). After replacing a Bosch 5.7 ABS module, refer to the table below to determine correct module coding value based on vehicle PR codes. Listed login code must be entered under Access/authorization before coding is attempted. After completing coding, G85 steering angle sensor basic settings must be performed before cycling key. To perform G85 basic settings manually in Vehicle self-diagnosis (VAS PC) or Control Module…
• 10070775May 31, 2013Brakes. Summary to be provided on a future date.
• 10241285May 6, 2013Engine cooling. Engine, Misfire Diagnostic Aid
• 10238960Apr 8, 2013Other or unknown, Fuel system, Engine cooling. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10238959Apr 8, 2013Other or unknown, Fuel system, Engine cooling. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10243064Mar 25, 2013Equipment. VW Elsa Newsletter
• 10242402Mar 25, 2013Other or unknown. VW Elsa Newsletter
• 10241282Mar 15, 2013Engine cooling. Engine, Misfire Diagnostic Aid
• 10242399Mar 4, 2013Electrical system, Equipment, Fuel system, Body and structure. VW Elsa Newsletter
• 10239403Mar 1, 2013Electrical system. If key blade is found to stick or bind when opening or closing, check position of roll pin that secures key blade to mechanism. If roll pin is sticking out on either side (as shown below), do not replace key. Instead, use appropriate sized punch and hammer to drive in the roll pin so that it is flush with edge of mechanism.
• 10125635Feb 22, 2013Equipment. Tech Tips (Technician Helpline Vehicle Check Sheets): When it becomes necessary to open a VW Technician Helpline VTA case while performing diagnosis for a diesel particulate filter, manual transmission repair, or turbocharger concern, it is recommended to complete the related worksheet/check sheet before calling. This document informs where Worksheets/Check Sheets are available on ServiceNet.
• 10157655Oct 25, 2012Body and structure, Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10156059Oct 25, 2012Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10157623Oct 5, 2012Fuel system, Electrical system. Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern
• 10156050Oct 5, 2012Fuel system. Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern
• 10073867Oct 5, 2012Fuel system. Summary to be provided on a future date.
• 10157735Oct 1, 2012Transmission and drivetrain. Transmission Control Module Updates: This document informs of the software, and technical bulletins that service corresponding cars and their Transmission Control Module complaint issues.
• 10157732Oct 1, 2012Electrical system. Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software updates, and technical bulletins.
• 10156129Oct 1, 2012Equipment, Electrical system, Transmission and drivetrain. Transmission Control Module Updates: This document informs of the software, and technical bulletins that service corresponding cars and their Transmission Control Module complaint issues.
• 10156127Oct 1, 2012Equipment, Electrical system. Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software updates, and technical bulletins.
• 10043602Feb 10, 2012Engine cooling. Volkswagen: gasoline engines have rough idle, have significant loss of power or stalling with reduced performance.
• 10041250Jun 6, 2011Transmission and drivetrain, Steering. Volkswagen: the gear box has a momentarily delay while accelerating.

← All problems reported for the 2004 Volkswagen Passat