1996 Volvo 850 Fuel system Problems
- Complaints
- 26about this part
- Share
- 14%of 192 total for the year
- Median mileage
- 117,380miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 26 complaints about the fuel system of the 1996 Volvo 850, 14% of the 192 complaints for this model year. Where a mileage was given, the median is 117,380 miles. 1 recall campaign on record is filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“My fuel tank started leaking exactly as the recall # 04v368000 describes, where the heat shield connects to the fuel tank. I filled up, drove 3 miles home, parked in my driveway, and smelled gas, but did not *see* anything at that time. It lost 6 gallons of fuen in about 3 hours hours. Volvo says this recall does not pertain to my vehicle, because they do it by specific VIN numbers, but would not say anything further. It is in my local shop parking lot, I was unable to photograph the leak as I am disabled and could not climb under the car.”
NHTSA complaint #11114531, filed 2018-07, 231,000 miles“I own a 1996 Volvo 850 glt station wagon with 72,500 miles. The fuel tank cracked and developed a leak from the foward heat shield mount on the gas tank. There was raw gas leaking 3 to 4 inches from the exhaust pipe. The car has never been in a crash nor have we hit or run over anything that damaged the gas tank or heat shield. I replaced the gas tank and seals and have the old gas tank.”
NHTSA complaint #10078741, filed 2004-06, 72,420 miles“I own a 1996 Volvo 850 turbo. Recently the gas tank began to leak at the seam on the driver side next to exhaust heat shield I called Volvo and they told me that my for my VIN # there is no recall; on the internet there is a recall for the same vehicle gas storage issues. Exactly on the same side same problem, but since my VIN # does not coincide with their recall, I have to pay for it. I don't think that it is fair, that just because my VIN # is different from the recall, numbers, it still has the same problem as the models they are recalling. …”
NHTSA complaint #10420743, filed 2011-08, 170,000 miles“I noticed an odd noise which sounded like something rolling around in the back of the car, but nothing was. At time of state inspection, I alerted the inspectors. They felt something bumping from within the gas tank. I disassembled the floor coverings and inspection ports for fuel pump and gauge sender. I removed the gauge sender and looked into the tank and observed a plastic bowl-like object surrounding the fuel pump. I rocked the car and this bowl would slosh against the pump. This object appears to be a baffle to reduce sloshing around the pump. …”
NHTSA complaint #10013776, filed 2003-04, 97,000 miles“This vehicle has a leak at a seam of the gas tank. Chen engine light is on with obo 11 code p0455 evaporative emission system leak detected large leak no flow. A certified Volvo repair facility has verified crack at seam from gas tank.”
NHTSA complaint #10714113, filed 2015-05, 169,000 milesRelated recalls
- 04V368000Jul 30, 2004On certain passenger vehicles, after prolonged exposure to heat, the fuel tank may seep or leak fuel at the points where the heat shield is attached.Covers: Volvo 850 1994–1997
Related service bulletins
- 10205692Dec 10, 2015Service Campaign 140: Inspecting the Fuel Tank and Installing Rubber Dampers.
- 10205691Dec 10, 2015Inspecting the Fuel Tank and Installing Rubber Dampers.
- 10028830Mar 24, 2009Volvo: in certain vehicles, after prolonged exposure to extreme heat, the fuel tank may develop a crack at the heat shield attachment. Heat shield attachment locations may not…
- 10012778Feb 8, 2005The fuel tank may develop a crack at the heat shield attachment. Service campaign 140 to inspect the fuel tank and install rubber dampers. Description, service manager bulletin…
- 10059056Feb 1, 2005Volvo: tsb contains an owner's notification letter. Select document search button below. The fuel tank, on some vehicles, will develop a crack at heat shield attachment, if…
- 10059060Sep 1, 2004Volvo: tsb contains an owner's notification letter. Select document search button below. In certain vehicles, located at heat shield attachment, fuel tank has develop a seepage…
Fuel system: other model years
Other parts of the 1996 Volvo 850
55 complaintsEngine cooling
21 complaintsElectrical system
18 complaintsTransmission and drivetrain
15 complaintsEquipment
12 complaintsSeat belts
11 complaintsTires
11 complaintsBody and structure
10 complaintsSeats
9 complaintsSteering
6 complaintsAir bags
5 complaintsVisibility (wipers, defrost, mirrors)
5 complaints
← All problems reported for the 1996 Volvo 850
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology