1994 Volvo 850 Fuel system Problems
- Complaints
- 14about this part
- Share
- 17%of 83 total for the year
- Median mileage
- 130,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 14 complaints about the fuel system of the 1994 Volvo 850, 17% of the 83 complaints for this model year. Where a mileage was given, the median is 130,000 miles. 1 recall campaign on record is filed under a similar system.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“On june 1, 2004, my 1994 Volvo 850 was leaking gas on my driveway. The car was towed to Volvo village in clearwater for repair and they replaced the gas tank. I paid $790. I learned on 2/1/05 that there was a recall for Volvo 850 for the gas tank, recall r139, involving 226,000 Volvo 850s including my 1994 year. Recall number: 04v368000. Make : Volvo model : 850 year : 1994 manufacturer : Volvo cars of n.a. Llc. …”
NHTSA complaint #10108431, filed 2005-03, 80,354 miles“I have had the smell of gas and evidence of leaks at the gas tank for about two years plus. I called Volvo two years ago about the recall (NHTSA # ea03008 from july/2004). I was told that my car VIN does not match the recall. I just had the tank pulled by my mechanic and it is a plastic tank which is leaking from the 3 bolts which attach it to the heat shield- exactly as described in the recall- and it has been operated in a hot weather state(tx). This should be included in this recall. What could possibly exclude this from recall. I am getting the runaround from Volvo.”
NHTSA complaint #10415678, filed 2011-07, 130,000 miles“Engine heater block contact surface does not match correctly with the engine block as intended.,vehicle speed control, cold weather condition ice crystals can form at the throttle in the engine intake system, prevent throttle from returning to idle. Fuel system , the fuel tank may seep or leak fuel at the onto where the heat shield is attached. These are potential problems and need to be fixed no matter if a ticket is opened or not.”
NHTSA complaint #10253985, filed 2009-01, 200,000 miles“I have a 1994 Volvo 850. I have a leak where the heat shield is attached to the gas tank. Volvo is well aware of this problem but my VIN does not show the recall. The leak of gas is 100% from the recalled spot heatshield side of the gas tank. This is a safety issue because it could blow back on the exhaust and cause a fire.”
NHTSA complaint #11144772, filed 2018-11“The contact owns a 1994 Volvo 850 turbo. The contact stated that while the vehicle was parked, fuel leaked from under the vehicle. The vehicle was taken to the dealer. The dealer stated that the fuel tank needed to be replaced. The manufacturer was notified and they stated that the remedy for the recall under NHTSA campaign id number: 04v368000 (fuel system, gasoline:storage) was performed seven years ago. The vehicle was not repaired. The failure and current mileages were 52,000.”
NHTSA complaint #10457791, filed 2012-05, 52,000 milesRelated recalls
- 04V368000Jul 30, 2004On certain passenger vehicles, after prolonged exposure to heat, the fuel tank may seep or leak fuel at the points where the heat shield is attached.Covers: Volvo 850 1994–1997
Related service bulletins
- 10205692Dec 10, 2015Service Campaign 140: Inspecting the Fuel Tank and Installing Rubber Dampers.
- 10205691Dec 10, 2015Inspecting the Fuel Tank and Installing Rubber Dampers.
- 10028830Mar 24, 2009Volvo: in certain vehicles, after prolonged exposure to extreme heat, the fuel tank may develop a crack at the heat shield attachment. Heat shield attachment locations may not…
- 10012778Feb 8, 2005The fuel tank may develop a crack at the heat shield attachment. Service campaign 140 to inspect the fuel tank and install rubber dampers. Description, service manager bulletin…
- 10059056Feb 1, 2005Volvo: tsb contains an owner's notification letter. Select document search button below. The fuel tank, on some vehicles, will develop a crack at heat shield attachment, if…
- 10059060Sep 1, 2004Volvo: tsb contains an owner's notification letter. Select document search button below. In certain vehicles, located at heat shield attachment, fuel tank has develop a seepage…
Fuel system: other model years
Other parts of the 1994 Volvo 850
12 complaintsEngine cooling
10 complaintsAir bags
7 complaintsBrakes
7 complaintsEquipment
7 complaintsTransmission and drivetrain
7 complaintsSeats
6 complaintsTires
6 complaintsVisibility (wipers, defrost, mirrors)
6 complaintsVehicle speed control
5 complaintsSteering
4 complaintsWheels
4 complaints
← All problems reported for the 1994 Volvo 850
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology