2025 Volvo EX90 Technical Service Bulletins

140 technical service bulletins (TSBs) are on record for the 2025 Volvo EX90. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 11025562Oct 10, 2025Other or unknown. This is a Technical Journal: EX90 - Dealer Demo Features Limited/Unavailable. avoid fault tracing or part replacements for known deviations . This Technical Journal describes the SW release with its intended content. Some features will not be introduced from the start of the EX90, but will be available via SW upgrade.
 Please see under "SERVICE" for preliminary introduction plan.
 *This Technical Journal…
• 11023540Sep 20, 2025Other or unknown. This is a Tech Journal If the vehicle triggers false alarms without a clear reason on multiple occasions, please follow advice under "service".
• 11022811Aug 28, 2025Other or unknown. This is a Technical Journal - EX90 - Failed Software Download Causing Invalid Certificates If a Total Upgrade, PDS, or TCAM reload fails on any ECU, the TCAM may end up with invalid certificates.
 To ensure proper functionality after successfully recovering the car with a new software download, follow these steps to verify certificate validity
• 11022809Aug 28, 2025Other or unknown. This is a Technical Journal: EX90 Software download issues - If SWDL fails and HLCM is in "Not responding", it is normal. HLCM is in silent mode and therefore not listening to diagnostic commands.
 Continue with the next SWDL attempt without any action
• 11022806Aug 1, 2025Electrical system. This is a Technical Journal: EX90 GHCA Replacement: Prior Approval Needed. please create a "Prior Approval" vehicle report with "GHCA Prior Approval.
• 11021939Jul 31, 2025Electrical system. This is a Technical Journal: EX90 - Software download issue to HUD. Do not perform a HUD Reload.
• 11021937Jul 31, 2025Forward collision avoidance. This is a Technical Journal: Alleged issues with Intellisafe functionality. Please inform the car user of Intellisafe functionality and limitations in case of alleged issues with Intellisafe.
 The owner's manual is a good source of information together with films in the owner's manual in the car center screen about Intellisafe
• 11021930Jul 23, 2025Transmission and drivetrain. This is a Technical Journal: Rumbling Noise From ERAD / TVDC. Perform an oil change in the TVDC according to VIDA instructions.
• 11021928Jul 18, 2025Electrical system. This is a Technical Journal: Various Issues Due to BMS. Verify that the correct battery monitoring sensor (BMS) is fitted to both 12V batteries. Check the visible part number of the fitted RBMS (front) and BMS (rear) and compare to VIDA listing.
 RBMS(front) 3 Electrical System- 37 Cables and fuses- 373 Cable system Front-Battery cable Front
 BMS(rear) 3 Electrical System- 37 Cables and fuses- 373 Cable…
• 11021925Jul 18, 2025Other or unknown. This is a Technical Journal: iCUP IHU - Prior Approval. In most cases, the IHU does not need to be replaced
• 11021919Jul 7, 2025Electrical system. This is a Technical Journal: VCU Replacement. VIDA script needs to be adapted before performing VCU Reload
• 11021917Jul 3, 2025Other or unknown. This is a Technical Journal: EX90 - Dealer Demo Features Limited/Unavailable. avoid fault tracing or part replacements for known deviations . This Technical Journal describes the SW release with its intended content.
• 11021916Jul 2, 2025Other or unknown. This is a Technical Journal: iCUP IHU - Prior Approval. In most cases, the IHU does not need to be replaced
• 11020554Jun 18, 2025Electrical system. This is a Technical Journal: Reduced Performance Message After AC Charging. Avoid leaving the vehicle plugged into the AC charger for extended periods of time after charging is completed
• 11020553Jun 18, 2025Other or unknown. This is a Technical Journal: EX90 - Dealer Demo Features Limited/Unavailable. avoid fault tracing or part replacements for known deviations . This Technical Journal describes the SW release with its intended content.
• 11020550Jun 13, 2025Other or unknown. This is a Technical Journal: Difficulty Closing and Opening the Glovebox. A replacement of the glovebox motor is recommended as a fix.
• 11020548Jun 13, 2025Electrical system. This is a Technical Journal: SPA2 VCU Prior Approval. Part number 36003871
• 11020544Jun 13, 2025Electrical system. This is a Technical Journal: VCU Replacement. VIDA script needs to be adapted before performing VCU Reload
• 11020540May 23, 2025Other or unknown. This is a Technical Journal: EX90 - Dealer Demo Features Limited/Unavailable. avoid fault tracing or part replacements for known deviations . This Technical Journal describes the SW release with its intended content.
• 11020537May 20, 2025Other or unknown. This is a Technical Journal: EX90 Digital Key - Pairing Failures. 1. Open the VIDA application and go to the Volvo Cars app Set up function page.
 2. Check if the "Provision Status" is successful or empty. If it is empty, click on "Setup". This will then provision the car successfully, to activate all "Connected Services".
• 11020529May 16, 2025Electrical system. This is a Technical Journal: Charging Limited to 10A, EVI Release Wire Stuck. Inspect the EVI release wire in the cargo area
• 11020525May 8, 2025Other or unknown. This is a Technical Journal: EX90 Digital Key - Pairing Failures. 1. Open the VIDA application and go to the Volvo Cars app Set up function page.
 2. Check if the "Provision Status" is successful or empty. If it is empty, click on "Setup". This will then provision the car successfully, to activate all "Connected Services".
• 11020457Apr 25, 2025Electrical system. This is a Technical Journal: VCU Replacement. VIDA script needs to be adapted before performing VCU Reload
• 11020449Apr 21, 2025Transmission and drivetrain. This is a Technical Journal: Rumbling Noise From ERAD / TVDC. Perform an oil change in the TVDC according to VIDA instructions.
• 11020442Apr 16, 2025Other or unknown. This is a Technical Journal: Subwoofer Poor Sound. If experiencing a disturbing noise when playing music with powerful base, reffering to TJ_37333_1.mp4 in attachment, please follow the attached instruction "TJI-531549-1_1_2".
• 11020438Apr 15, 2025Other or unknown. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP…
• 11020437Apr 10, 2025Exterior lighting. This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.
• 11020436Apr 8, 2025Electrical system. Volvo Cars USA LLC on behalf of the Volvo Car Corporation has decided to launch Service Action S10314 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that the incorrect Vehicle Integration Unit (VIU) has been installed.
 The corrective action is to replace the VIU according to VIDA.
 S10314 affects 4 vehicles in the U.S.
• 11020434Apr 3, 2025Electrical system. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems
• 11020433Apr 2, 2025Other or unknown. This is a Technical Journal: Subwoofer Poor Sound. If experiencing a disturbing noise when playing music with powerful base, reffering to TJ_37333_1.mp4 in attachment, please follow the attached instruction "TJI-531549-1_1_2".
• 11016909Mar 26, 2025Engine. Volvo Cars USA LLC and Volvo Cars Canada LTD on behalf of the Volvo Car Corporation has decided to launch Delivery Action D10310: Early Software Action on certain Model Year 2025 EX90 vehicles.
 Volvo Cars investigations have identified that certain EX90’s with early software need a pre-PDS software.
 The corrective action is to:
 1.Ensure that all ECU’s are in Default (Extended for HPA (High…
• 11016908Mar 26, 2025Engine. This is a Technical Journal: Coolant System Filling. If for any reason the coolant system is drained and needs to be topped off, follow VIDA instructions when doing so.
• 11016906Mar 20, 2025Electrical system. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems
• 11016903Mar 18, 2025Other or unknown. This is a Technical Journal: EX90 - Dealer Demo Features Limited/Unavailable. avoid fault tracing or part replacements for known deviations . This Technical Journal describes the SW release with its intended content.
• 11016897Mar 13, 2025Other or unknown. Volvo Cars USA LLC and Volvo Cars Canada LTD on behalf of the Volvo Car Corporation has decided to launch Delivery Action D10309: Washer Fluid on certain Model Year 2025 EX90 vehicles.
 Volvo Cars investigations have identified that the washer fluid system on certain Model Year 2025 EX90 vehicles might not have been assembled correctly.
• 11016895Mar 11, 2025Other or unknown. This is a Technical Journal: ADPM Prior Approval
• 11016893Mar 11, 2025Other or unknown. This is a Technical Journal: DTC FIOC P0A8187 SET.
 This is a misdetection and a false positive (ghost code). The fan is actually working as intended
• 11016889Mar 11, 2025Electrical system. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems
• 11016888Mar 11, 2025Transmission and drivetrain. This is a Technical Journal: Howling Noise From The EFAD. Replace.
• 11016886Mar 11, 2025Forward collision avoidance. This is a Technical Journal: Alleged issues with Intellisafe functionality. Please inform the car user of Intellisafe functionality and limitations in case of alleged issues with Intellisafe.
 The owner's manual is a good source of information together with films in the owner's manual in the car center screen about Intellisafe
• 11016885Mar 1, 2025Transmission and drivetrain. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10306 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified the oil plugs for the TVDC may not be torqued properly.
 The corrective action is to check the torque on the TVDC oil plugs and replace the oil plugs if found to be leaking.
 NOTE: If no leakage…
• 11016014Feb 28, 2025Transmission and drivetrain. This is a Technical Journal: Intermittent Knocking Noise During Acceleration. This intermittent knocking noise can occur during acceleration, usually during the beginning of the driving cycle when vehicle is cold.
 If the sound corresponds to attached sound file, change the front driveshafts
• 11016010Feb 27, 2025Other or unknown. This is a Technical Journal: VCU Replacement. VIDA script needs to be adapted before performing VCU Reload
• 11016008Feb 27, 2025Electrical system. This is a Technical Journal: Reduced Performance Message After AC Charging. Avoid leaving the vehicle plugged into the AC charger for extended periods of time after charging is completed
• 11016007Feb 27, 2025Other or unknown. This is a Technical Journal: EX90 PDS software upgrade - Best Practice
• 11016005Feb 27, 2025Body and structure. Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10305 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that all four (4) door handles may not deploy enough when opening and there might be a clunking noise when the handle is closing.
 The corrective action is to adjust all four (4) door handles.&#13…
• 11016004Feb 24, 2025Other or unknown. This is a Technical Journal: EX90 Digital Key - Pairing Failures. 1. Open the VIDA application and go to the Volvo Cars app Set up function page.
 2. Check if the "Provision Status" is successful or empty. If it is empty, click on "Setup". This will then provision the car successfully, to activate all "Connected Services".
• 11016003Feb 21, 2025Body and structure. This is a Technical Journal: Outer Door Handle, seal interference. Follow repair instructions.
• 11016001Feb 19, 2025Electrical system. This is a Technical Journal: EX90 GHCA Replacement: Prior Approval Needed. please create a "Prior Approval" vehicle report with "GHCA Prior Approval.
• 11016000Feb 19, 2025Electrical system. This is a Technical Journal: AC Charging Limited to 15 Amps or Not Charging At All. This issue doesn't occur with all chargers. AC charging at the workshop is likely to work without problems

← All problems reported for the 2025 Volvo EX90