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Body and structurePart report

2001 Volvo S40 Body and structure Problems

Complaints
5about this part
Share
6%of 84 total for the year
Median mileage
45,735miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the body and structure of the 2001 Volvo S40, 6% of the 84 complaints for this model year. Where a mileage was given, the median is 45,735 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Me an my husband was driving the car an it started to run hot so we went an got the part to go on the car an when when we got back to my father in law house the car cut off an started to smoke real bad then went into flames an when we first got the car we got everything fix on it an then when you plug the montior to the the car it said we had ten codes up there an they was the same codes that was on the car an we know we had got everything fix on the car an we was still having problems with the car no we out of a car cause it went into flames.”

NHTSA complaint #11339721, filed 2020-07, 15,000 miles

“Something, possibly a rail, flew off of my Volvo S40 (2001) on the highway. Subsequently, the sunroof was unable to close because of getting hung up on the sunshade. When I brought it into the shop, I learned that the rails which had held the sunroof in place had become detached from the glass because the glue applied in the factory to attach the metal rails to the glass was no longer even visible. I do not believe the rail hit another car when it flew off the car, but this incident could have had very serious consequences.”

NHTSA complaint #10236819, filed 2008-08, 76,470 miles

“About 2 or 3 weeks ago I noticed something that was hanging from the front part of the car. I contacted the dealer and they informed me it was an engine covered, since I am leasing the car I requested to be repaired. The dealer informed me it was not covered because the damage was caused by me. He also told me vovos are too low in the front and if you pushed against a car bumper or something like that it will cause the engine cover to fall. As far as know this is not in the manual and was never informed of this vovos problems. They charged me $151.06 to replace the engine covered.”

NHTSA complaint #757588, filed 2002-01

“Battery was drained, and this caused car not to start at 150 miles. Srs light kept coming on at 1100 miles. This indicated that there was something wrong with airbags. At 1400 miles, srs light appeared again after dealer had corrected problem. The vehicle failed to start. The forward and backward seat adjustment was not working. There was noise coming from the sunroof. The engine was noisy. The engine light came on.”

NHTSA complaint #875312, filed 2000-11

“Brakes were very hard - car would not stop for several feet. Also car wouldn't start on one occasion - a shield was put into car to prevent this from happening again”

NHTSA complaint #740934, filed 2001-02

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
2011120%
2010222%
200714%
2006916%
200523%
200424%
200156%
200022%

Other parts of the 2001 Volvo S40

Brakes
27 complaints
Engine cooling
12 complaints
Electrical system
10 complaints
Vehicle speed control
9 complaints
Air bags
7 complaints
Fuel system
6 complaints
Visibility (wipers, defrost, mirrors)
6 complaints
Engine
5 complaints
Exterior lighting
4 complaints
Transmission and drivetrain
4 complaints
Equipment
3 complaints
Other or unknown
3 complaints

← All problems reported for the 2001 Volvo S40

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology