Skip to content
Body and structurePart report

2002 Volvo S60 Body and structure Problems

Complaints
6about this part
Share
3%of 186 total for the year
Median mileage
105,062miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the body and structure of the 2002 Volvo S60, 3% of the 186 complaints for this model year. Where a mileage was given, the median is 105,062 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“There were four occupants in the vehicle. As we were driving home from the mall, we noticed a brief interruption in the lights and radio. A few miles down the road, there was an electrical failure and the car shut off in the middle of the road, but we were able to get it cranked back up in less than a minute. We drove approximately two more miles and pulled into our driveway and shut the car off. We heard a sound like an alarm, but it was so faint; before we had time to think about it further, the cab began to fill with blackish grey smoke into the backseat area. …”

NHTSA complaint #10473697, filed 2012-09, 133,000 miles

“While driving on the pa turnpike, my glass sunroof inexplicably jettisoned out of the car. The glass was intact and shattered on the shoulder of the road. Fortunately, I was driving in the slow lane and there was no one behind me. The potential for serious injury and property damage was avoided, although it is clear that a defect caused this occurrence. The manufacturer (Volvo) is unwilling to address the problem although I have contacted their north american office several times. I took my car into the dealership and they told me it was my problem.”

NHTSA complaint #10254737, filed 2009-01, 135,000 miles

“I purchased my new 2002 S60 awd vehicle on november 17, 2002 with 76 miles on it at boston Volvo village in boston ma. Soon after, I started to notice vibrations and hear noises, which appeared to be coming from underneath the gas petal. I scheduled my first oil change for wednesday january 29th with 3178 miles on it. While my oil change was being done, I also wanted these problems investigated and fixed. On wednesday afternoon, I received a message that my car was ready to be picked up. …”

NHTSA complaint #10007856, filed 2003-02, 76 miles

“Through normal use, in the course of the last two years both of the front interior door handle assemblies have broken. Manufacturer's suggested fix is to replace entire interior door panel assembly, as linkage for door is built into door panel, an exorbitant cost and extravagant fix for something so small. Broken interior door linkage means occupants must roll windows down, and access exterior door handle through window in order to open car door. This is a potential safety concern in event of a crash and emergency egress needs to be made from the vehicle.”

NHTSA complaint #10231983, filed 2008-06, 77,125 miles

“The front driver side interior door handle assembly broke. Dealer said the only fix was to replace the entire interior door panel assembly, as linkage for door is built into door panel. Dealer estimate to replace panel $575. It appears like vehicles have had the same issue. The manufacturer should step up to resolve this issue with little financial impact to the owner(s).”

NHTSA complaint #10234346, filed 2008-07

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
202018%
2017318%
2016311%
201535%
201414%
201333%
201276%
2011120%
2009114%
200715%
200549%
200442%
200376%
200263%
200142%

Other parts of the 2002 Volvo S60

Fuel system
69 complaints
Electrical system
36 complaints
Vehicle speed control
20 complaints
Tires
19 complaints
Transmission and drivetrain
15 complaints
Air bags
12 complaints
Engine cooling
12 complaints
Other or unknown
12 complaints
Seats
6 complaints
Suspension
6 complaints
Engine
5 complaints
Exterior lighting
5 complaints

← All problems reported for the 2002 Volvo S60

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology