2002 Volvo S60 Body and structure Problems
- Complaints
- 6about this part
- Share
- 3%of 186 total for the year
- Median mileage
- 105,062miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 6 complaints about the body and structure of the 2002 Volvo S60, 3% of the 186 complaints for this model year. Where a mileage was given, the median is 105,062 miles. 1 a fire, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“There were four occupants in the vehicle. As we were driving home from the mall, we noticed a brief interruption in the lights and radio. A few miles down the road, there was an electrical failure and the car shut off in the middle of the road, but we were able to get it cranked back up in less than a minute. We drove approximately two more miles and pulled into our driveway and shut the car off. We heard a sound like an alarm, but it was so faint; before we had time to think about it further, the cab began to fill with blackish grey smoke into the backseat area. …”
NHTSA complaint #10473697, filed 2012-09, 133,000 miles“While driving on the pa turnpike, my glass sunroof inexplicably jettisoned out of the car. The glass was intact and shattered on the shoulder of the road. Fortunately, I was driving in the slow lane and there was no one behind me. The potential for serious injury and property damage was avoided, although it is clear that a defect caused this occurrence. The manufacturer (Volvo) is unwilling to address the problem although I have contacted their north american office several times. I took my car into the dealership and they told me it was my problem.”
NHTSA complaint #10254737, filed 2009-01, 135,000 miles“I purchased my new 2002 S60 awd vehicle on november 17, 2002 with 76 miles on it at boston Volvo village in boston ma. Soon after, I started to notice vibrations and hear noises, which appeared to be coming from underneath the gas petal. I scheduled my first oil change for wednesday january 29th with 3178 miles on it. While my oil change was being done, I also wanted these problems investigated and fixed. On wednesday afternoon, I received a message that my car was ready to be picked up. …”
NHTSA complaint #10007856, filed 2003-02, 76 miles“Through normal use, in the course of the last two years both of the front interior door handle assemblies have broken. Manufacturer's suggested fix is to replace entire interior door panel assembly, as linkage for door is built into door panel, an exorbitant cost and extravagant fix for something so small. Broken interior door linkage means occupants must roll windows down, and access exterior door handle through window in order to open car door. This is a potential safety concern in event of a crash and emergency egress needs to be made from the vehicle.”
NHTSA complaint #10231983, filed 2008-06, 77,125 miles“The front driver side interior door handle assembly broke. Dealer said the only fix was to replace the entire interior door panel assembly, as linkage for door is built into door panel. Dealer estimate to replace panel $575. It appears like vehicles have had the same issue. The manufacturer should step up to resolve this issue with little financial impact to the owner(s).”
NHTSA complaint #10234346, filed 2008-07Related service bulletins
- 10146091May 1, 2018VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : Vehicle type and platform identification REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ…
- 10157879Mar 13, 2018Technical Journal TITLE : Keyless Drive receiver issues ( short remote control range , key messages ) REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 27316…
- 10167887Feb 15, 2017Technical Journal TITLE : The Error Frame Finder (EFF) can be an aid in fault tracing intermittent CAN network problems by providing a visible indication of error frames that are…
Body and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2020 | 1 | 8% |
| 2017 | 3 | 18% |
| 2016 | 3 | 11% |
| 2015 | 3 | 5% |
| 2014 | 1 | 4% |
| 2013 | 3 | 3% |
| 2012 | 7 | 6% |
| 2011 | 1 | 20% |
| 2009 | 1 | 14% |
| 2007 | 1 | 5% |
| 2005 | 4 | 9% |
| 2004 | 4 | 2% |
| 2003 | 7 | 6% |
| 2002 | 6 | 3% |
| 2001 | 4 | 2% |
Other parts of the 2002 Volvo S60
69 complaintsElectrical system
36 complaintsVehicle speed control
20 complaintsTires
19 complaintsTransmission and drivetrain
15 complaintsAir bags
12 complaintsEngine cooling
12 complaintsOther or unknown
12 complaintsSeats
6 complaintsSuspension
6 complaintsEngine
5 complaintsExterior lighting
5 complaints
← All problems reported for the 2002 Volvo S60
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology