2004 Volvo VNL Recalls
NHTSA lists 6 recall campaigns for the 2004 Volvo VNL. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.
- Steering › Linkages › Drag › Link › ConnectionCovers: Volvo VNL 2001–2006, VNM 2001–2006
Reported issue: Volvo trucks is recalling certain model year 2001-2006 vnl and vnm trucks manufactured with a trw sealed drag links. Certain factors can exist, which if left untreated may result in a ball socket separation.
Possible consequence: Ball socket separation at the drag link results in complete loss of steering, and therefore can result in a vehicle crash.
Remedy: Dealers will inspect and repair the ball socket or the drag link as required if necessary. As parts are limited, volvo trucks mailed an interim owner letter on september 2, 2010. The safety recall began on february 14, 2011. Owners may contact volvo trucks at 1-800-528-6586.
- Visibility › Windshield wiper/washer › MotorCovers: Volvo VNL 2001–2008, VHD 2001–2008, VNM 2001–2008 +1 more
Reported issue: Volvo trucks is recalling 127,764 my 2001-2008 vhd, vnl, vnm, and my 2005-2008 vt trucks. A seal may fail allowing water and contaminants to seep into the windshield wiper motor.
Possible consequence: If this happens a short circuit may occur, which over time could possibly lead to a vehicle fire.
Remedy: Volvo will replace the wiper motor free of charge. Since this recall involves a large number of vehicles, volvo will release the recall in stages as parts are received. Priority will be given to the vehicles located in the regions/states that have a corrosive environment. The recall began on september 30, 2009…
- Electrical system › Wiring › Fuses and circuit breakersCovers: Volvo VNL 2003–2008, VHD 2003–2008, VNM 2003–2008 +1 more
Reported issue: On certain heavy duty trucks, the circuit protection (I.e. Automatic circuit breakers) used to protect the vehicle lighting system may not provide adequate protection.
Possible consequence: If a short circuit occurs and is left untreated, components and wiring may be subject to overheating which could possibly result in a vehicle fire.
Remedy: Dealers will replace the circuit breakers with fuses. The recall began on february 25, 2008. Owners may contact volvo trucks at 1-800-528-6586.
- Engine and engine cooling › Exhaust systemCovers: Volvo VNL 2003–2006, VHD 2003–2006, VNM 2003–2006
Reported issue: On certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to the cooler may crack or break.
Possible consequence: If the pipes or the cooler inlet pipes fail and are left untreated, the air cleaner and inner fender may be subject to hot exhaust gases, which could lead to a fire.
Remedy: Dealers will inspect and repair the egr cooler pipes as required and install a heat shield free of charge. An interim owner letter was mailed on february 17, 2006, to advise on precautions that the owner can take until parts become available. Owners are being notified starting march 3, 2006, that parts are now…
- WheelsCovers: Volvo VNL 2003–2006, VNM 2003–2006
Reported issue: Certain trucks equipped with front steer axle air suspension may develop a front wheel wobble when the tires become worn.
Possible consequence: If the wobble persists and is left untreated, damage may occur which could impair vehicle control and a crash could occur without prior notice.
Remedy: Dealers will repair and replace the front vertical shocks on each side of the front suspension and add a horizontal stabilizer. The recall began on february 20, 2006. Owners may contact volvo trucks at 1-800-528-6586.
- Equipment › Other › LabelsCovers: Volvo VNL 2004–2006, VNM 2004–2006
Reported issue: Certain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." the tire size designation on the certification label is not shown.
Possible consequence: The certification label is incorrect giving improper information.
Remedy: Dealers will replace the certification labels. The recall began on september 12, 2005. Owners may contact volvo trucks at 1-800-528-6586.
NHTSA investigations
- RQ11001Volvo Sleeper glass de-bondingClosed · May 23, 2011
- EA09003Drag Link FailureClosed · Jan 15, 2009
← All problems reported for the 2004 Volvo VNL
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.