2004 Volvo VNL Problems
- Complaints
- 5filed with NHTSA
- Median mileage
- 2,000miles, 1 complaints with mileage
- Recalls
- 6campaigns on record
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
Sources: NHTSA records for the 2004 Volvo VNL (complaints, recalls, investigations). Report an error
NHTSA recorded 5 consumer complaints for the 2004 Volvo VNL. The part named most often is steering, with 2 complaints (40% of the total), followed by engine cooling (1) and tires (1). 1 of the complaints include a mileage, and 100% of those were filed for vehicles with under 50,000 miles; the median is 2,000 miles. Of all complaints, 1 involved a crash, according to the filers. NHTSA lists 6 recall campaigns and 69 technical service bulletins for this model year. Steering complaints overlap with 1 recall campaign covering the connection, 1 NHTSA investigation and 2 technical service bulletins filed under the same part. Engine cooling complaints overlap with 1 recall campaign and 15 technical service bulletins filed under the same part.
This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Steering2 40%
- Engine cooling1 20%
- Tires1 20%
Example complaints
Steering: “Drag link came loose while our driver was pulling a load on interstate 81. He lost all steering and drove into a guardrail. The total costs for repairs to us was $17,022.93. The tractor had just been served and the drag link appeared fine at that time. We have noticed them failing in the past and changed them regularly.”
NHTSA complaint #10292527, filed 2009-11Engine cooling: “My Volvo truck started having low power problem after a certified Volvo dealer replaced copper cups on it. To fix that problem, I took the truck to another certified Volvo dealer, who replaced EGR valve,which was under warranty. According to them, it was supposed to resolve the problem, but it did not. It still had low power. I brought it back to them. After testing it for the second time, they said that copper cups were the problem and suggested me to take it back to the dealer who fixed them. I followed their advice and for the second time took it back to the first dealer. …”
NHTSA complaint #10265699, filed 2009-04Tires: “There were two recapped tires placed on the rear-extended lift axle of a dump truck. While driving 55 MPH one tire blew out, and the other tire separated while carrying a load. Upon speaking with the retailer they referred the consumer to the wholesaler. Neither claimed responsibility, and referred her to j.p. Burns who was a recapping specialist in new york.”
NHTSA complaint #10119236, filed 2005-04Mileage when problems were reported
100% of the 1 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 2,000 and 2,000 miles.
Complaints by year filed
Fewer than 15 complaints, too few for a reliable trend.
Recalls and investigations
- 10V282000Jun 24, 2010Steering › Linkages › Drag › Link › ConnectionCovers: Volvo VNL 2001–2006, VNM 2001–2006
Volvo trucks is recalling certain model year 2001-2006 vnl and vnm trucks manufactured with a trw sealed drag links. Certain factors can exist, which if left untreated may result in a ball socket separation.
- 09V173000May 21, 2009Visibility › Windshield wiper/washer › MotorCovers: Volvo VNL 2001–2008, VHD 2001–2008, VNM 2001–2008 +1 more
Volvo trucks is recalling 127,764 my 2001-2008 vhd, vnl, vnm, and my 2005-2008 vt trucks. A seal may fail allowing water and contaminants to seep into the windshield wiper motor.
- 07V573000Dec 14, 2007Electrical system › Wiring › Fuses and circuit breakersCovers: Volvo VNL 2003–2008, VHD 2003–2008, VNM 2003–2008 +1 more
On certain heavy duty trucks, the circuit protection (I.e. Automatic circuit breakers) used to protect the vehicle lighting system may not provide adequate protection.
- 06V021000Jan 26, 2006Engine and engine cooling › Exhaust systemCovers: Volvo VNL 2003–2006, VHD 2003–2006, VNM 2003–2006
On certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to the cooler may crack or break.
- 05V498000Nov 2, 2005WheelsCovers: Volvo VNL 2003–2006, VNM 2003–2006
Certain trucks equipped with front steer axle air suspension may develop a front wheel wobble when the tires become worn.
- 05V346000Aug 1, 2005Equipment › Other › LabelsCovers: Volvo VNL 2004–2006, VNM 2004–2006
Certain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." the tire size designation on the certification label is not shown.
Recall details for the 2004 Volvo VNL → · Check a VIN at nhtsa.gov/recalls
NHTSA investigations
- RQ11001Volvo Sleeper glass de-bondingClosed · May 23, 2011
- EA09003Drag Link FailureClosed · Jan 15, 2009
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 69 on record; the latest 10 are shown.
- 10241904Aug 29, 2023Electrical system. CBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO Switch Is Turned Off
- 10241906Aug 14, 2023Suspension. TSB: Barksdale Leveling Valve, Leak Test
- 10240244Jul 24, 2023Transmission and drivetrain, Engine cooling, Electrical…. CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission
- 10219421Aug 29, 2022Engine cooling. Engine Control Module (EMS) Software (MSW) Information â August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
- 10215281Jun 21, 2022Engine cooling, Transmission and drivetrain. Programming Failure - Chassis With Cummins Engine And An Allison Transmission
- 10215277Jun 21, 2022Brakes. DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information
- 10215276Jun 21, 2022Electrical system, Vehicle speed control. (Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)
- 10215265Jun 21, 2022Transmission and drivetrain. Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim For Chassis Return Visit With Transmission Issues After A Repair Requiring…
- 10215283Jun 17, 2022Transmission and drivetrain. AMT Control Housing Bench Testing - False Failures
- 10215306Jun 15, 2022Suspension, Steering. Volvo Chassis - Drag Link Inspection And Replacement Criteria
Other model years of the Volvo VNL
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2018 | 8 | 149,710 | 5 | — | — | — | Not enough data |
| 2016 | 12 | 30,000 | 6 | — | — | — | Not enough data |
| 2015 | 5 | 50,000 | 9 | — | — | — | Not enough data |
| 2014 | 8 | 100,000 | 12 | — | — | — | Not enough data |
| 2013 | 7 | 207,000 | 14 | — | — | — | Not enough data |
| 2012 | 5 | 118,390 | 14 | — | — | — | Not enough data |
| 2007 | 15 | 110,000 | 9 | — | — | — | Falling |
| 2006 | 7 | 170,000 | 7 | — | — | — | Not enough data |
| 2005 | 6 | 350,000 | 6 | — | — | — | Not enough data |
| 2004 | 5 | 2,000 | 6 | — | — | — | Not enough data |
| 2000 | 10 | — | 4 | — | — | — | Not enough data |
| 1999 | 11 | — | 5 | — | — | — | Not enough data |
| 1998 | 8 | 400,000 | 5 | — | — | — | Not enough data |
Frequently asked questions
How many NHTSA complaints does the 2004 Volvo VNL have?
NHTSA recorded 5 consumer complaints for the 2004 Volvo VNL as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2004 Volvo VNL is reported most often?
Steering is named most often, in 2 complaints (40% of the total), followed by engine cooling with 1.
Has the 2004 Volvo VNL been recalled?
NHTSA lists 6 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
At what mileage are problems with the 2004 Volvo VNL reported?
Among the 1 complaints that include a mileage, the median is 2,000 miles and the middle half falls between 2,000 and 2,000 miles; 100% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.