2005 Volvo XC90 Engine Problems
- Complaints
- 29about this part
- Share
- 13%of 223 total for the year
- Median mileage
- 99,400miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 29 complaints about the engine of the 2005 Volvo XC90, 13% of the 223 complaints for this model year. Where a mileage was given, the median is 99,400 miles. 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The bearing for the counter balance shaft has failed on my vehicle, causing over $3,000 in repairs needed. Volvo has admitted that this is a known issue with older 2005 XC90's with the v8, but are not willing to cover my repairs costs. I feel there should be a recall. If this bearing fails while driving the engine could seize causing an accident.”
NHTSA complaint #10671814, filed 2015-01, 129,300 miles“The counterbalance shaft broke resulting in engine failure. Volvo estimates repair at $5,0000. Ridiculous. Why doesn't Volvo fix this well known issue for loyal customers. I have had 5 volvos in my life starting back in the 1980's and love the cars but this lack of care for customer welfare is just wrong. It may be my last Volvo if this is how they treat customers now days.”
NHTSA complaint #10549471, filed 2013-10, 150,000 miles“I own a 2005 v8 XC90. Like so many others I am a recent member to the cb failure club. Yep. It's a club. The counter balance shaft failure club. This is a design defect that Volvo is aware of and does nothing to remedy the poor saps who own a 2005 with the first 6883 engines produced by yamaha for Volvo. After 6883 Volvo made changes to the design of the counter balance shaft, by drilling a weep hole to let moisture out. Unfortunately, my engine was in the 4000s. I live in southern california. …”
NHTSA complaint #10537349, filed 2013-08, 80,560 miles“The motor failed on my 2005 Volvo XC90 as a result of the counterbalance shaft bearings failing due to moisture in the motor. I was not aware this motor was subject to failure at less than or even around 100k miles. Volvo dealership said this was the cause of the motor failure and they said there was no recall done. After this happened I went to some Volvo websites(swedespeed) only to find this same exact motor failure has happened to very many of these 2005 Volvo XC90's because of the counterbalance shaft bearings failing. …”
NHTSA complaint #10563765, filed 2014-02, 99,000 miles“I purchased a 2005 Volvo XC90 for $16,000. 6 months later the engine freezes up. That cost $10,000.00 to replace the engine. Looked on google, very common for these v8 engines to freeze up. Now the headlights are acting up. Looked on google and found the headlight issue is very common. This will cost $3,000.00 to repair. This car is going to cost me almost as much to repair it as I paid for it!! Volvo is loosing control. I would like you to issue a recall for these engine issues and issue a recall for these headlight issues. …”
NHTSA complaint #10505600, filed 2013-04, 107,000 milesRelated service bulletins
- 11032678Apr 23, 2026This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify…
- 10171688Jan 28, 2020This is a Technical Journal: 4 Cylinder VEP engine: Castrol Edge Professional V 0W-20 Synthetic oil.
- 10157864Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10110147Jun 14, 2016All new Volvo engines leave the factory filled with Castrol EDGE Professional as an integral part of their delivery of high performance. Castrol EDGE Professional?s outstanding…
Engine: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 1 | 3% |
| 2024 | 4 | 11% |
| 2023 | 1 | 2% |
| 2022 | 6 | 19% |
| 2021 | 8 | 20% |
| 2020 | 7 | 21% |
| 2019 | 10 | 24% |
| 2018 | 5 | 10% |
| 2017 | 25 | 31% |
| 2016 | 86 | 44% |
| 2013 | 2 | 18% |
| 2011 | 5 | 26% |
| 2010 | 1 | 8% |
| 2009 | 1 | 14% |
| 2008 | 6 | 21% |
| 2007 | 4 | 11% |
| 2006 | 6 | 11% |
| 2005 | 29 | 13% |
| 2004 | 28 | 6% |
| 2003 | 2 | 2% |
Other parts of the 2005 Volvo XC90
62 complaintsElectrical system
51 complaintsEngine cooling
40 complaintsFuel system
33 complaintsExterior lighting
25 complaintsOther or unknown
10 complaintsSteering
8 complaintsVisibility (wipers, defrost, mirrors)
7 complaintsTires
6 complaintsEquipment
5 complaintsAir bags
4 complaintsElectronic stability control
4 complaints
← All problems reported for the 2005 Volvo XC90
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology