2005 Volvo XC90 Engine cooling Problems
- Complaints
- 40about this part
- Share
- 18%of 223 total for the year
- Median mileage
- 73,000miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 40 complaints about the engine cooling of the 2005 Volvo XC90, 18% of the 223 complaints for this model year. Where a mileage was given, the median is 73,000 miles.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“At 111,000 thousand miles the counter balance shaft bearing went inside the motor. I did a little research on line and found out that it is a design problem, that Volvo knows about. It could cost any where from $5000.00 to $15000.00. I believe that they should be forced to do a recall for this known problem, and help there customers with the repairs. Thank you for your help in this matter.”
NHTSA complaint #10498317, filed 2013-02, 111,000 miles“While leaving house to go and pick-up son from school .down the street vehicle started making a grinding noise. I pulled over and had vehicle towed to the Volvo dealer to be repaired. Thinking it would be covered by extended warranty I was told no. The problem was with the counterbalance shaft bearing. Even though it was a manufactures flaw with the design of their engine repairs ran close to $3500.00 . I was planning to purchase another Volvo vehicle but maybe not . I think I'll go american.”
NHTSA complaint #10444391, filed 2012-01, 90,000 miles“Was driving on free way, as I was accelerating I lost all power and steering.. The engine stalled out and I had to veer off to side so that I wouldn't cause an accident.”
NHTSA complaint #10502431, filed 2013-03, 150,239 miles“Balance shaft failure on 2005 Volvo XC90 v8 with 115k miles. Unbelievable that Volvo will not issue a recall for this. Balance shaft failed today at just under 115k miles... Unbelievable... And I thought it was just an internet rumor. If you have a 2005 XC90, sell it now! Seriously, this is unacceptable for a $50,000 vehicle, and even more unacceptable for Volvo not to issue a recall. Needless to say, I seriously doubt we will ever buy another Volvo again simply because they should have issued a recall for this problem. …”
NHTSA complaint #10375029, filed 2011-01, 115,000 miles“Counterbalance shaft bearings breakdown in nov 2009 and had repairs done at independent repair shop; august 2010 cylinder head leak/crack which brings oil to water coolant. Repair shop advised to get rid of car 2005 xc 90 v8 Volvo. I am fearful of driving this car. To repair and replace engine and new transmission too much $$$ for this Volvo. With no guarantee. Volvo needs to own up to the bad quality of this particular model. I feel it is dangerous to drive with so many cars on the road. It's an accident waiting to happen.”
NHTSA complaint #10352409, filed 2010-08, 67,000 milesRelated service bulletins
- 10219421Aug 29, 2022Engine Control Module (EMS) Software (MSW) Information â August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
- 10169030Oct 16, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10157864Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10156257Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10034505Aug 25, 2010Volvo: snow in fan motor. Blower fan/does not work. Blower fan/unusual noise. Snow may enter into the fan motor area due to heavy snowstorms.
- 10026143Sep 26, 2008Volvo: extend warranty coverage for the engine management software (ems) on some model year 2003-2008 models. P45 csc letter was received. *pe ref: 10026144 (p-46), 10026145…
- 10024466Apr 18, 20085 cylinder angle gear leakage and resealing. On all wheel drive models. *nj updated 6/5/08.
- 10022615Aug 21, 2007Dtc bcm c008249 software available.
- 10022342Jul 13, 2007Bcm dtc 0091, active yaw control sensor damper.
Engine cooling: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2022 | 1 | 3% |
| 2019 | 1 | 2% |
| 2018 | 1 | 2% |
| 2017 | 1 | 1% |
| 2016 | 2 | 1% |
| 2011 | 2 | 11% |
| 2008 | 2 | 7% |
| 2007 | 2 | 5% |
| 2005 | 40 | 18% |
| 2004 | 24 | 5% |
| 2003 | 7 | 8% |
Other parts of the 2005 Volvo XC90
62 complaintsElectrical system
51 complaintsFuel system
33 complaintsEngine
29 complaintsExterior lighting
25 complaintsOther or unknown
10 complaintsSteering
8 complaintsVisibility (wipers, defrost, mirrors)
7 complaintsTires
6 complaintsEquipment
5 complaintsAir bags
4 complaintsElectronic stability control
4 complaints
← All problems reported for the 2005 Volvo XC90
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology