2003 Volvo XC90 Engine cooling Problems
- Complaints
- 7about this part
- Share
- 8%of 93 total for the year
- Median mileage
- 78,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 7 complaints about the engine cooling of the 2003 Volvo XC90, 8% of the 93 complaints for this model year. Where a mileage was given, the median is 78,000 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“My 2003 Volvo XC90 has been to the dealer several times including over 3 times for same problem when I purchased the vehicle in 2006. All recalls have been fixed, front axle, wipers etc. I have purchased 4 sets of tires, tires boston Volvo installed and my 17 year old son received a complete blow out because wrong size tires. I continue taking to same dealer and since owning the car have had the same noises in front of car. …”
NHTSA complaint #10326221, filed 2010-04, 104,000 miles“We bought our 2003 Volvo XC90 t6 in july of 2005 with 40,000 miles from a dealer who stated it was a local trade in. I met the original owner of the car after we purchased it and was told they got rid of it because of so many trips to the dealers service department. We have taken the car to the same Volvo dealer who did normal maintenance at first, but then things started to go downhill from there. We had a check engine light that would not go off after numerous computer downloads. We were told the computer had to reset itself for this to go off. It is still on as of today. …”
NHTSA complaint #10286978, filed 2009-10, 107,000 miles“Power train - automatic transmission failure. Days after completing a 90,000 mile service and other repairs (brakes, broken engine mount bracket) and trip to boston from washington dc, the transmission service urgent message came up for the first time since purchasing the vehicle new in 2003 from don beyer Volvo in falls church, virginia. The failure occurred on new year's eve during a snow storm in the boston area. The closest dealership was closed for the holiday. On january 2, 2009, we brought the vehicle to dalzell Volvo in dedham, massachusetts. …”
NHTSA complaint #10253963, filed 2009-01, 94,000 miles“Following a loud bang , the engine started making a very loud and suspicious noise. Mooers Volvo in richmond, virginia claimed that they could not recreate the noise and therefore would not perform any warranty repairs. A local mechanic agreed that the engine was indeed making a very loud noise and found that the pcv vacuum tube assembly was cracked. Further investigation found that a service bulletin (#2-25-0038) had been issued for this problem, but mooers Volvo refused to make the repairs under warranty.”
NHTSA complaint #10174944, filed 2006-12, 45,500 miles“Problems with vehicle's transmission, seat belts do not latch, driver's seat reclines by itself. The radio went out and the engine made a grinding noise”
NHTSA complaint #10045003, filed 2003-10, 12,000 milesRelated service bulletins
- 10219421Aug 29, 2022Engine Control Module (EMS) Software (MSW) Information â August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
- 10169030Oct 16, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10157864Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10156257Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10034505Aug 25, 2010Volvo: snow in fan motor. Blower fan/does not work. Blower fan/unusual noise. Snow may enter into the fan motor area due to heavy snowstorms.
- 10026143Sep 26, 2008Volvo: extend warranty coverage for the engine management software (ems) on some model year 2003-2008 models. P45 csc letter was received. *pe ref: 10026144 (p-46), 10026145…
- 10024466Apr 18, 20085 cylinder angle gear leakage and resealing. On all wheel drive models. *nj updated 6/5/08.
- 10022619Jul 26, 2007Plastic nipple of the positive crank ventilation (pcv) system may crack or become loose. This could result in an air leak from the crank case ventilation system. This may cause a…
- 10022342Jul 13, 2007Bcm dtc 0091, active yaw control sensor damper.
Engine cooling: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2022 | 1 | 3% |
| 2019 | 1 | 2% |
| 2018 | 1 | 2% |
| 2017 | 1 | 1% |
| 2016 | 2 | 1% |
| 2011 | 2 | 11% |
| 2008 | 2 | 7% |
| 2007 | 2 | 5% |
| 2005 | 40 | 18% |
| 2004 | 24 | 5% |
| 2003 | 7 | 8% |
Other parts of the 2003 Volvo XC90
49 complaintsElectrical system
18 complaintsFuel system
10 complaintsSuspension
9 complaintsBrakes
7 complaintsBody and structure
6 complaintsEquipment
5 complaintsAir bags
4 complaintsSteering
4 complaintsElectronic stability control
3 complaintsExterior lighting
3 complaintsOther or unknown
3 complaints
← All problems reported for the 2003 Volvo XC90
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology