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Fuel systemPart report

2003 Volvo XC90 Fuel system Problems

Complaints
10about this part
Share
11%of 93 total for the year
Median mileage
111,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 10 complaints about the fuel system of the 2003 Volvo XC90, 11% of the 93 complaints for this model year. Where a mileage was given, the median is 111,000 miles. 1 recall campaign on record is filed under a similar system.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Cracked fuel pump. Strong gas smell. There was a recall for several volvos. My particular Volvo was not on the recall list. I'm experiencing the same problems as the other 136,000 recalled volvos for cracked fuel pumps. I sure there are several out there. Please extend the recalled vehicles.”

NHTSA complaint #10303931, filed 2010-02, 150,000 miles

“My 2003 Volvo XC90 has been to the dealer several times including over 3 times for same problem when I purchased the vehicle in 2006. All recalls have been fixed, front axle, wipers etc. I have purchased 4 sets of tires, tires boston Volvo installed and my 17 year old son received a complete blow out because wrong size tires. I continue taking to same dealer and since owning the car have had the same noises in front of car. …”

NHTSA complaint #10326221, filed 2010-04, 104,000 miles

“Fuel fumes present when the car was turned off. More pronounced in parking and home garages. Daily highway driving (55 miles one way) may be related to recall of xc 90 in warm states as highway mileage similar in nature.”

NHTSA complaint #10593942, filed 2014-05, 155,000 miles

“My XC90 Volvo is very disappointing the dash board on the car completely fails no nothing no gas, speedometer every things goes out. In the night time its very scary its completely dark I don't know how fast I'm going how much gas I have its scary. Now the fuel pump is gone and the navigation system burned out I cut the car on heard a pop then I smelled something burning the navigation system hasn't worked since.”

NHTSA complaint #10534670, filed 2013-08

“The contact owns a 2003 Volvo XC90. The contact stated that fuel fumes emitted in and around the vehicle. The vehicle was taken to an independent mechanic for diagnostic testing. The technician diagnosed that there was a leak in the fuel pump. The manufacturer was made aware of the failure and confirmed that the VIN was not associated with NHTSA campaign number: 09v483000 (fuel system, gasoline). The vehicle was not repaired. The failure mileage was 141,000.”

NHTSA complaint #10694911, filed 2015-03, 141,000 miles

Related recalls

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202413%
2023615%
20221032%
2021513%
202039%
201925%
2018612%
201767%
2016137%
201319%
201115%
2010433%
2009114%
2008310%
200738%
200659%
20053315%
20047717%
20031011%

Other parts of the 2003 Volvo XC90

Transmission and drivetrain
49 complaints
Electrical system
18 complaints
Suspension
9 complaints
Brakes
7 complaints
Engine cooling
7 complaints
Body and structure
6 complaints
Equipment
5 complaints
Air bags
4 complaints
Steering
4 complaints
Electronic stability control
3 complaints
Exterior lighting
3 complaints
Other or unknown
3 complaints

← All problems reported for the 2003 Volvo XC90

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology