2016 Volvo XC90 Fuel system Problems
- Complaints
- 13about this part
- Share
- 7%of 197 total for the year
- Median mileage
- 30,500miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 13 complaints about the fuel system of the 2016 Volvo XC90, 7% of the 197 complaints for this model year. Where a mileage was given, the median is 30,500 miles. 1 a fire, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“While driving between cincinnati, oh and nashville, tn, we stopped in carollton, ky to refuel at a local gas station. Upon attempting to open the fuel door, the door would not unlock. There is no button or switch to use to open the fuel door on this vehicle. Despite several attempts to turn the lock and unlock the car, the fuel door would not open. We contacted Volvo oncall, who admitted this was a known issue but they did not have solution. The only offer for assistance was to use the key remote to lock and unlock the car 3 times in an attempt to reset the electronics. …”
NHTSA complaint #10885322, filed 2016-07, 10,000 miles“There is something called an erad, which is essentially the vehicle clutch for my electronic plug-in hybrid XC90. It is the instrument that switches between electric and gas. Mine failed. When it fails, when you hit the gas enough to push it out of electric mode to gas mode, the car essentially hesitates for 1-2 seconds - it feels like it's trying to figure out what to do then an override to gas mode happens. …”
NHTSA complaint #11172830, filed 2019-01, 30,000 miles“I have a 2016 XC90 T6 Inscription. The issue started after refill the engine oil and led to malfunction in engine system. The engine list the power and slowed down the car while driving. I brought the car to the dealer 2 times already and had been fine for 3 months. However, the engine oil light showed up to refill after 3 months. I am aware that other Volvo owners are facing the same issue and it is due to defect of piston and piston ring.”
NHTSA complaint #11629994, filed 2024-12“My XC90 had the oil consumption issue that I started reporting at 50K miles and Volvo finally performed a piston ring replacement at 80K miles under a service action. Fuel injectors were also replaced by the Dealer. On our first long distance trip from Tallahassee to Atlanta, the car lost all power and stopped on I-75, almost killing us. It had to be towed and the dealer says that the engine was flooded by fuel due to fuel pump module failure causing fuel injectors to stay activated and engine needs to be replaced. …”
NHTSA complaint #11522254, filed 2023-05“I own a 2016 XC90 that was regularly serviced by the Volvo dealer we bought the car from. My son and I were in my car on 08/02/2023 and we were at a stop light and something smelt a little off so my son put his window down to get fresh air. Then, we accelerated when the light turned green. Within 100 yds of accelerating my check engine light when on and simultaneously I lost acceleration. It was clear that something was wrong. I told my son we needed to unbuckle our seat belts and jump out of the car when I could get us safely stopped. …”
NHTSA complaint #11536157, filed 2023-08Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 1 | 3% |
| 2023 | 6 | 15% |
| 2022 | 10 | 32% |
| 2021 | 5 | 13% |
| 2020 | 3 | 9% |
| 2019 | 2 | 5% |
| 2018 | 6 | 12% |
| 2017 | 6 | 7% |
| 2016 | 13 | 7% |
| 2013 | 1 | 9% |
| 2011 | 1 | 5% |
| 2010 | 4 | 33% |
| 2009 | 1 | 14% |
| 2008 | 3 | 10% |
| 2007 | 3 | 8% |
| 2006 | 5 | 9% |
| 2005 | 33 | 15% |
| 2004 | 77 | 17% |
| 2003 | 10 | 11% |
Other parts of the 2016 Volvo XC90
86 complaintsElectrical system
56 complaintsOther or unknown
36 complaintsBody and structure
23 complaintsBrakes
15 complaintsVehicle speed control
11 complaintsTransmission and drivetrain
10 complaintsAir bags
8 complaintsSteering
7 complaintsLatches, locks and linkages
6 complaintsVisibility (wipers, defrost, mirrors)
6 complaintsElectronic stability control
5 complaints
← All problems reported for the 2016 Volvo XC90
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology