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Fuel systemPart report

2007 Volvo XC90 Fuel system Problems

Complaints
3about this part
Share
8%of 38 total for the year
Median mileage
—not reported
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 3 complaints about the fuel system of the 2007 Volvo XC90, 8% of the 38 complaints for this model year.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Drivers side fuel tank sending unit print or sending unit top leaking fuel, a check engine light appeared and almost instantly started smelling like gas. The check engine said small evap leak. This is a huge safety concern for my family and I. No further action has been done.”

NHTSA complaint #11542276, filed 2023-09

“IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. This Recall Was Done for a 2004 Volvo xc90 . I am currently Experiencing the same problem with my 2007 volvo Xc90 AWD. Every time, I fill up to 1/2 a tank or full , I start to smell the fumes inside the vehicle . I took it to get inspected , and the mechanic said the fuel pump assembly usually cracks and the vapor goes inside the cabin. I personally think this is not safe for us drivers or the passengers. …”

NHTSA complaint #11497169, filed 2022-12

“I am writing to bring to your attention a concerning matter regarding my recently acquired 2007 Volvo XC90. Upon refueling the vehicle to a level exceeding half the tank capacity, there is a discernible and persistent odor of gasoline within the cabin. Given the potential safety implications associated with such an issue, I am seeking your guidance on the appropriate course of action. In researching this matter, I have come across similar concerns raised by other owners of the same vehicle model. This has heightened my awareness of the need to address this issue promptly and comprehensively. …”

NHTSA complaint #11556993, filed 2023-11

Fuel system: other model years

YearComplaintsShare of year
202413%
2023615%
20221032%
2021513%
202039%
201925%
2018612%
201767%
2016137%
201319%
201115%
2010433%
2009114%
2008310%
200738%
200659%
20053315%
20047717%
20031011%

Other parts of the 2007 Volvo XC90

Electrical system
14 complaints
Brakes
5 complaints
Transmission and drivetrain
5 complaints
Engine
4 complaints
Other or unknown
4 complaints
Steering
4 complaints
Exterior lighting
3 complaints
Suspension
3 complaints
Electronic stability control
2 complaints
Engine cooling
2 complaints
Wheels
2 complaints
Air bags
1 complaints

← All problems reported for the 2007 Volvo XC90

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology