2004 Volvo XC90 Fuel system Problems
- Complaints
- 77about this part
- Share
- 17%of 462 total for the year
- Median mileage
- 101,000miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 77 complaints about the fuel system of the 2004 Volvo XC90, 17% of the 462 complaints for this model year. Where a mileage was given, the median is 101,000 miles. 1 recall campaign on record is filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“There is a very strong smell of gas while driving at all speeds. The smell gets worse on the right hand rear passenger seat when parked. I took it in for diagnosis and was told there is a leak on top of the fuel pump. I called to Volvo of north america see if there is a recall. The lady I talked to was very nice and seamed knew exactly what I was talking about. If this a problem why is there no recall in all states in USA.”
NHTSA complaint #10923903, filed 2016-11, 114,000 miles“Smelled gasoline, took it to a shop, they found fuel pump cracked, replaced fuel pump. Then we found out the was a recall in southern states for this problem specifically. We live in the new england area and was told it would not be considered under the recall. I feel completely wronged in this situation. The recall was specific to heat cycling. No were in the us is this more apparent than new england.”
NHTSA complaint #10662428, filed 2014-12, 109,581 miles“Appointment set with Volvo dealer on 07/26/2010 for fuel pump recall. After the service I experienced even more stronger gasoline odor while driving. Felt nausea I had to have all windows down. Called the dealer's service department in the same day afternoon, I was told that the odor should dissipate within 2 weeks. Is it normal? How can I verify?”
NHTSA complaint #10345549, filed 2010-07, 71,779 miles“When stationary the car will have a wet spot of fuel under the tank and when we come to a stop you can smell fuel. When I looked under the car you can see where the side of the fuel tank was wet or dripping fuel.”
NHTSA complaint #11053743, filed 2017-12, 129,000 miles“I have had my 2004 Volvo XC90 for 2 years, no issue until 3 weeks ago started smelling fuel odor. 1 week ago, started having slow sluggish engine starts. I checked under vehicle near gas tank and noticed tank was saturated with fuel. No repairs to vehicle at this time, waiting for recall. This appears to be an issue with a large number of same year and model with issue.”
NHTSA complaint #10293572, filed 2009-11, 84,239 milesRelated recalls
- 09V483000Dec 18, 2009Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the…Covers: Volvo XC90 2003–2005, S80 2001–2005, V70 2001–2004 +2 more
Related service bulletins
- 10030359May 15, 2009Volvo: leakage detection diagnostics improvements to remedy dtc's. All models from model years 2003-2008. Diagnostic monitor for the evaporative emission system small leak, has…
- 10022612Jan 3, 2008Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08.
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 1 | 3% |
| 2023 | 6 | 15% |
| 2022 | 10 | 32% |
| 2021 | 5 | 13% |
| 2020 | 3 | 9% |
| 2019 | 2 | 5% |
| 2018 | 6 | 12% |
| 2017 | 6 | 7% |
| 2016 | 13 | 7% |
| 2013 | 1 | 9% |
| 2011 | 1 | 5% |
| 2010 | 4 | 33% |
| 2009 | 1 | 14% |
| 2008 | 3 | 10% |
| 2007 | 3 | 8% |
| 2006 | 5 | 9% |
| 2005 | 33 | 15% |
| 2004 | 77 | 17% |
| 2003 | 10 | 11% |
Other parts of the 2004 Volvo XC90
158 complaintsTransmission and drivetrain
145 complaintsExterior lighting
32 complaintsAir bags
31 complaintsEngine
28 complaintsEngine cooling
24 complaintsSuspension
23 complaintsSteering
20 complaintsBrakes
19 complaintsOther or unknown
17 complaintsVehicle speed control
17 complaintsBody and structure
14 complaints
← All problems reported for the 2004 Volvo XC90
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology