2003 Volvo XC90 Electrical system Problems
- Complaints
- 18about this part
- Share
- 19%of 93 total for the year
- Median mileage
- 79,000miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 18 complaints about the electrical system of the 2003 Volvo XC90, 19% of the 93 complaints for this model year. Where a mileage was given, the median is 79,000 miles. 1 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Driving the XC90 and suddenly there is a huge thump and clicking from the dashboard. All the dials around the spedometer stop working.. If we keep driving there are more thumps and we quickly lose engine power - it is extremely scary when it happens.. All the lights come on (inside the car), dashboard goes dead etc etc. It is extremely dangerous .. It happened to use a number of times with 3 children in the car. …”
NHTSA complaint #10810354, filed 2015-12, 230,000 miles“The srs light came on, which appears to be a common problem with my model. The dealer said they need to replace the entire srs console for $1000. They cannot guarantee it, but it's possible my airbags will not deploy if they do not replace this.”
NHTSA complaint #10329933, filed 2010-05, 97,000 miles“I was not aware of the design defect in sun roof & the water damages that result in electrical issues. I had always parked my vehicle in covered parking until moving this year in january. I had taken my car in to have a tune up in nov 2012 at which time I was given an estimate of repairs needed in my car. My car remained parked for most of 2013 due to having moved I wasn't able to afford repairs. The repairs where inner&outer tie rods,ball joints, mounts, arm bushings, rotors & break pads. The above aforementioned where made. …”
NHTSA complaint #10554145, filed 2013-11, 79,000 miles“Well while out driving locally on a cold winter day my dash board readings went off and came back on a couple times..then it happened again a few days later....it would do this once in a while then it started getting worse and worse to the point now it comes on only once and awhile...so I have no read outs for anything no gas, no speed no anything..and when it does come on it is only gas and speed none of the other readings or warnings oh and my engine light has stayed on the whole time all this was happening....guess what I found out it is a common issue with Volvo they know about it ...yes…”
NHTSA complaint #10509426, filed 2013-04, 74,650 miles“We had traveled about 200 miles in the morning with no problems with the car. We started out after lunch, went about 200 yards, and smelled a faint burning smell we thought was outside the car. After about another 200 yards, we were at a toll booth entering the through way, and the brakes did not respond properly; there was no warning light. We pulled over immediately, and there was smoke under the dashboard. We got out. Within five minutes the car was totally engulfed in flames, despite attempts to put it out with fire extinguishers. …”
NHTSA complaint #10165560, filed 2006-08, 30,200 milesRelated recalls
- 10V566000Nov 8, 2010Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.Covers: Volvo XC90 2003–2010, S80 2000–2010, V70 2001–2010 +6 more
Related service bulletins
- 11007925Aug 14, 2024Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
- 10249191Jan 12, 2024This is a Technical Journal: 12V Battery Testing Method
- 10212892Feb 3, 2022Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
- 10197371May 25, 2021This is a Service Manager Bulletin : Volvo Electric Vehicle Technical De-Energization Permit to Work Form
- 10179681Aug 5, 2020This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
- 10213882Jun 23, 2020Battery Charger/maintainer requirement
- 10173760Mar 31, 2020This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
- 10169394Nov 19, 2019This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to…
- 10169393Nov 14, 2019This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to…
- 10169391Nov 9, 2019Software Installation Policy changes.
Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 7 | 24% |
| 2024 | 17 | 46% |
| 2023 | 10 | 24% |
| 2022 | 14 | 45% |
| 2021 | 13 | 33% |
| 2020 | 11 | 32% |
| 2019 | 11 | 26% |
| 2018 | 15 | 29% |
| 2017 | 19 | 23% |
| 2016 | 56 | 28% |
| 2013 | 2 | 18% |
| 2011 | 5 | 26% |
| 2009 | 3 | 43% |
| 2008 | 8 | 28% |
| 2007 | 14 | 37% |
| 2006 | 16 | 30% |
| 2005 | 51 | 23% |
| 2004 | 158 | 34% |
| 2003 | 18 | 19% |
Other parts of the 2003 Volvo XC90
49 complaintsFuel system
10 complaintsSuspension
9 complaintsBrakes
7 complaintsEngine cooling
7 complaintsBody and structure
6 complaintsEquipment
5 complaintsAir bags
4 complaintsSteering
4 complaintsElectronic stability control
3 complaintsExterior lighting
3 complaintsOther or unknown
3 complaints
← All problems reported for the 2003 Volvo XC90
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology