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EnginePart report

2002 BMW 540I Engine Problems

Complaints
2about this part
Share
17%of 12 total for the year
Median mileage
114,100miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 2 complaints about the engine of the 2002 BMW 540I, 17% of the 12 complaints for this model year. Where a mileage was given, the median is 114,100 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“After starting up my car, there was a slight whine under the hood. I gave the car a little bit of throttle to see if the whine went away and heard a loud bang. The car was still running but my battery light was on. I needed to get home, and I thought that my car may not start again if I turned it off so I drove home. Immediately I noticed that I didn't have any power steering. As I drove my engine temperature got higher and I barely made it home without overheating. …”

NHTSA complaint #10556285, filed 2013-12, 151,345 miles

“I was driving in stop and go traffic when I noticed the steering felt a little stiffer than usual. After about 5 miles and better flowing traffic I pulled into a restaurant for dinner when my upper radiator hose exploded. I pulled into a stall and opened the hood to inspect what happened. The hose was very apparent and after further investigation I noticed the power steering pumps pulley at a very sharp angle compared to linear with the serpentine belt. I can only assume that from the bracket on the pump breaking, it caused a chain reaction of events. …”

NHTSA complaint #10478241, filed 2012-10, 76,854 miles

Engine: other model years

YearComplaintsShare of year
2022117%
2021111%
201918%
2018310%
2017210%
2003114%
2002217%
200117%
200026%
199915%

Other parts of the 2002 BMW 540I

Electrical system
5 complaints
Steering
5 complaints
Air bags
2 complaints
Exterior lighting
1 complaints
Fuel system
1 complaints
Other or unknown
1 complaints

← All problems reported for the 2002 BMW 540I

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology