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Fuel systemPart report

2022 BMW 540I Fuel system Problems

Complaints
2about this part
Share
33%of 6 total for the year
Median mileage
—not reported
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 2 complaints about the fuel system of the 2022 BMW 540I, 33% of the 6 complaints for this model year. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“While turning my 2022 BMW 540i onto a busy, 50 MPH road, the vehicle suffered a catastrophic drivetrain failure, without any physical trauma such as encountering a curb or pothole. The car experienced a total and immediate loss of motive power (propulsion), leaving me coasting in live traffic. This created an extreme safety hazard as I was unable to accelerate or maintain speed to clear the roadway safely. …”

NHTSA complaint #11715820, filed 2026-02

“On Feb.3, 2023, my wife made a turn into a parking lot. She was driving our 2022 BMW 540. She paused and the engine began to rev up. It then shot forward nearly 50 feet and hurled her over a meridian into another car. She pressed as hard as she could on the brake and suffered a torn meniscus ligament. There were no warning lights and although the car hit front right, no airbags were executed. BMW has not sent an official detailed report from their engineer. BMW advertises brake override so pressing both the brake and accelerator would NOT result in this event.”

NHTSA complaint #11513257, filed 2023-03

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
2022233%
201918%
201715%
200218%
200013%

Other parts of the 2022 BMW 540I

Transmission and drivetrain
4 complaints
Air bags
1 complaints
Electrical system
1 complaints
Engine
1 complaints
Seat belts
1 complaints

← All problems reported for the 2022 BMW 540I

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology