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Engine coolingPart report

1996 Buick Regal Engine cooling Problems

Complaints
36about this part
Share
18%of 204 total for the year
Median mileage
82,558miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 36 complaints about the engine cooling of the 1996 Buick Regal, 18% of the 204 complaints for this model year. Where a mileage was given, the median is 82,558 miles. 5 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I bought a used car in boardman, ohio area and I now have a 1490.00 repair bill after salesman told me it was checked out. They replaced a burned out bulb with another burned out bulb which I can prove. I need help to stop this practice.”

NHTSA complaint #10176299, filed 2006-12, 87,000 miles

“Buick Regal 1996.engine and engine cooling:cooling system hortly after just 72,000 miles, a leak developed near the upper intake manifold, causing excessive coolant loss (up to 1 gallon per week). I believe this to be a saftey hazard resulting from a design flaw. The owner's manual includes several warnings that coolant contains ethylene glycol that will burn if it comes in contact with hot engine parts. I am also concerned this problem may have caused engine damage that will manifest itself later. …”

NHTSA complaint #10038642, filed 2003-09, 72,000 miles

“My 1996 Buick Regal has had two intake manifold gasket failures--one at 52,000 miles, and the most recent, at 111,000 miles. In the first instance, the local Buick dealership refunded half my money of the cost of the $607 repairs because they agreed that it was highly unusual for a gasket to fail at such low mileage. My son, who did the most recent repai andr is a materials science engineer, inspected the most recent failure and found several places on the gasket where it was deformed and had let antifreeze escape. His opinion was that it was badly designed, with inferior materials.”

NHTSA complaint #10053227, filed 2004-01, 51,750 miles

“Vehicle back fire through the intake and smoke rolls out from under the hood when trying to start the vehicle, normally start good after sitting over night, but go to start it again it will back fire or the engine idle is very erratic before it will smooth out. I replace spark plug, spark plug wires, cam sensor, pcv valve, fuel filter check battery connection.”

NHTSA complaint #10269816, filed 2009-05, 90,000 miles

“On engine start, loud explosion in engine compartment. Inspection reveled engine cover broken, upper intake manifold (plenum) split in two pieces. Smell of gas, broken vacuum and fuel lines. Must replace upper intake manifold, fuel rail, 2 injectors, various lines. Old parts are available.”

NHTSA complaint #10314670, filed 2010-02, 113,048 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
201612%
201311%
201141%
2004812%
20031010%
20021715%
20013418%
20003519%
19994317%
19985518%
19973022%
19963618%
19951911%
19941211%
199378%
199286%
1991158%
199068%
19891110%
198897%
198728%
1986217%
1985333%
1984117%

Other parts of the 1996 Buick Regal

Brakes
42 complaints
Electrical system
24 complaints
Air bags
21 complaints
Fuel system
19 complaints
Steering
18 complaints
Seat belts
10 complaints
Body and structure
10 complaints
Suspension
10 complaints
Other or unknown
9 complaints
Transmission and drivetrain
9 complaints
Vehicle speed control
9 complaints
Visibility (wipers, defrost, mirrors)
7 complaints

← All problems reported for the 1996 Buick Regal

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology