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WheelsPart report

2004 Chevrolet Cavalier Wheels Problems

Complaints
4about this part
Share
1%of 330 total for the year
Median mileage
2,491miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 4 complaints about the wheels of the 2004 Chevrolet Cavalier, 1% of the 330 complaints for this model year. Where a mileage was given, the median is 2,491 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I purchased my 2004 Cavalier ls with only 4 miles on the od. I noticed the very same day on the way home that the steering wheel was vibrating at speeds between 65 & 75, and diddnt take it in right away cause I just thought this was normal and there couldnt possibly be anything wrong cause the car was brand new. Well this continued and got worse, so at 6,000 miles when it was time for a rotation I had them check it and they said the wheels were out of balance. I drove it away but still had the same problem. …”

NHTSA complaint #10062525, filed 2004-03, 10 miles

“Dt: consumer stated that the wiring harness behind the dashboard went bad, and then there was a clicking noise from the front end. Consumer stated that there appeared to be an electrical problem with the vehicle because the radio had to replaced 3 times, and the alarm went off at random. Also, dealership replaced the body module control unit. The front end had a service bulletin on the wheel covers and the clicking noise was a result of this. They have fixed the problem with the wheel covers twice.”

NHTSA complaint #10126517, filed 2005-06, 2,491 miles

“Dt: 2004 Chevrolet Cavalier. The aluminum rim on the front passenger side cracked when pulling off of the freeway and coming up to a light. Nothing happened to the tire, and nothing hit the rim to puncture it. The crack was on the inside of the rim. It cracked a 9 inch rip long ways and there is rip running outside towards the middle. The consumer took the vehicle to the Chevrolet dealership and they stated it looked like a chuck hole and it would not be covered under the warranty. He then called GM and was told to go to another dealership. …”

NHTSA complaint #10128916, filed 2005-07, 8,600 miles

“My daughter was driving my 2004 chevy Cavalier, hit a pot hole, and went off onto the side of a two-lane highway. Should the aluminum wheel-rim, factory-installed, have broken in half when the axle was fine? I am sensing metal fatigue?”

NHTSA complaint #10147881, filed 2006-01

Related service bulletins

Wheels: other model years

YearComplaintsShare of year
200441%
200330%
200232%
200121%
200041%
199910%
199841%
199710%
199641%
199510%
199321%
199211%
199112%
199012%
198818%

Other parts of the 2004 Chevrolet Cavalier

Electrical system
185 complaints
Vehicle speed control
27 complaints
Visibility (wipers, defrost, mirrors)
25 complaints
Transmission and drivetrain
23 complaints
Steering
16 complaints
Air bags
15 complaints
Engine cooling
15 complaints
Fuel system
15 complaints
Brakes
14 complaints
Other or unknown
13 complaints
Body and structure
13 complaints
Exterior lighting
8 complaints

← All problems reported for the 2004 Chevrolet Cavalier

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology