2004 Chevrolet Corvette Fuel system Problems
- Complaints
- 148about this part
- Share
- 68%of 217 total for the year
- Median mileage
- 34,000miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 148 complaints about the fuel system of the 2004 Chevrolet Corvette, 68% of the 217 complaints for this model year. Where a mileage was given, the median is 34,000 miles.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Car began gushing fuel out of top of tank once fuel system pressurized. Hired rollback to take to mechanic who informed that crossover line was bad. Mechanic also stated that there was a recall for this issue. I am second owner of car, which only has 2150 miles on it, so knew nothing about it. I would like to be reimbursed for this expense!”
NHTSA complaint #10983864, filed 2017-05, 2,150 miles“I filled my tank today with no over flow of gas. I got in my vehicle and started the car. I now have a very strong gasoline smell. It is all throughout the cabin and make gas appears to be running out faster than normal. I park in a garage which has a gas water heater in it. I am very concerned that the house could catch on fire if the leak gets stronger.”
NHTSA complaint #10574597, filed 2014-03, 67,430 miles“One day I noticed that my garage had a strong gas smell. Over time, I realized that if my gas tank was approx. Below 1/3 full it did not smell. Chevrolet informed me it was covered for 100,000 miles/10 years whichever comes first. However, I never knew a recall could have a time limit because obviously this is a safety issue. I wrote Chevrolet a certified letter describing my problem with no response. This is a common problem which is confirmed by looking at your site.”
NHTSA complaint #11163612, filed 2018-12, 42,000 miles“Smell of gas noticeable when car just sitting in garage. Service engine light also came on. Vehicle brought in for service and found to have right fuel tank leak. (of importance was the fact we had the left gas tank replaced about a year before this event at which time I thought it was just a freak occurrence until it happened again)”
NHTSA complaint #10401748, filed 2011-05, 48,555 miles“I have a 2004 Corvette coupe and I am having a gas smell or leak from my crossover connector on my gas tank. After reading many articles from other Corvette owners I know that this is a serious problem and should be a recalled item. This is a safety hazard as the gas tank and leak comes right over my dual exhaust and could cause a fire.”
NHTSA complaint #10321689, filed 2010-03, 77,100 milesRelated service bulletins
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10208027Jan 14, 2022This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10199281May 25, 2021This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or…
- 10190437Mar 30, 2021This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible…
- 10176607May 8, 2020This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank…
- 10176310May 8, 2020This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing…
- 10171878Jan 2, 2020This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended…
- 10157018Sep 20, 2017This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10137635May 10, 2017This informational bulletin advises of a new fuel injection kit used for decarbonizing the intake valves, and explains how toptier fuels should be used to reduce carbon build up.
- 10114831Nov 15, 2016This Preliminary Information communication provides information to the technician about engine block that have a possible cylinder bore damage, scoring or out of round as the…
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 2 | 18% |
| 2024 | 6 | 29% |
| 2023 | 3 | 11% |
| 2020 | 1 | 3% |
| 2019 | 3 | 2% |
| 2017 | 3 | 1% |
| 2016 | 14 | 13% |
| 2015 | 8 | 12% |
| 2014 | 15 | 24% |
| 2013 | 48 | 59% |
| 2012 | 29 | 52% |
| 2011 | 49 | 58% |
| 2010 | 49 | 58% |
| 2009 | 82 | 54% |
| 2008 | 374 | 69% |
| 2007 | 117 | 34% |
| 2006 | 50 | 14% |
| 2005 | 24 | 5% |
| 2004 | 148 | 68% |
| 2003 | 11 | 13% |
| 2002 | 19 | 12% |
| 2001 | 32 | 16% |
| 2000 | 22 | 8% |
| 1999 | 14 | 5% |
| 1998 | 17 | 4% |
| 1997 | 12 | 8% |
| 1996 | 4 | 9% |
| 1995 | 3 | 9% |
| 1994 | 1 | 3% |
| 1993 | 2 | 9% |
| 1990 | 2 | 6% |
| 1981 | 4 | 67% |
Other parts of the 2004 Chevrolet Corvette
36 complaintsElectrical system
11 complaintsBrakes
10 complaintsElectronic stability control
9 complaintsOther or unknown
7 complaintsAir bags
4 complaintsVehicle speed control
4 complaintsVisibility (wipers, defrost, mirrors)
4 complaintsBody and structure
3 complaintsEngine
2 complaintsEngine cooling
2 complaintsExterior lighting
2 complaints
← All problems reported for the 2004 Chevrolet Corvette
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology